Back to EveryPatent.com
United States Patent |
6,134,868
|
Schmitcke
|
October 24, 2000
|
Baler plug removing system
Abstract
A baler plug removing system for unplugging a conventional hay baler
without the user having to risk bodily injury or leave the comfort of the
tractor cab. The system includes a bar member having an engaging face that
is extendable between a pair of feed rollers, a plurality of wheels
rotatably attached to the bar, a pair of opposing tracks that are secured
to the conventional baler that receive the plurality of wheels, a pair of
front bearing for guiding the front of the bar, a pair of rear bearings
for guiding the rear of the bar, and a pair of hydraulic cylinders
connected to the bar for extending/retracting the bar along the tracks. A
plurality of push hooks are preferably connected to a rear portion of the
bottom surface of the bar for pulling in hay from the pickup into the feed
rollers. A plurality of pull hooks are preferably attached to the bottom
surface of the bar adjacent the engaging face for pulling tightly
compacted hay from between the feed rollers. It can be appreciated that
other well-known ways of extending/retracting the bar along the tracks,
such as an actuator chain gear system, may be utilized instead of a pair
of hydraulic cylinders. When hay becomes plugged between the feed rollers
of the conventional baler, the user actuates the pair of hydraulic
cylinders that extend the bar into the feed rollers thereby pushing and
severing the plugged hay. When the user retracts the bar the pull hooks
catch upon the plugged hay drawing it away from the feed rollers thereby
unplugging the baler without the user having to leave the tractor cab.
Inventors:
|
Schmitcke; Gerald L. (Menoken, ND)
|
Assignee:
|
Inforcer, Inc. (Newburg, ND)
|
Appl. No.:
|
226671 |
Filed:
|
January 7, 1999 |
Current U.S. Class: |
56/341; 100/88 |
Intern'l Class: |
A01D 075/00 |
Field of Search: |
56/341,343,432,14.4,364,16.4 R,220,344
100/88,89
|
References Cited
U.S. Patent Documents
4413553 | Nov., 1983 | Crawford | 100/4.
|
4433619 | Feb., 1984 | Anstey et al. | 100/40.
|
4476761 | Oct., 1984 | Bird | 83/614.
|
4516389 | May., 1985 | Core | 56/341.
|
4782652 | Nov., 1988 | White | 56/341.
|
4878410 | Nov., 1989 | Darnell | 83/635.
|
5894873 | Apr., 1999 | Weeks | 144/4.
|
Primary Examiner: Will; Thomas B.
Assistant Examiner: Mammen; Nathan
Attorney, Agent or Firm: Neustel; Michael S.
Claims
I claim:
1. A baler having a baler plug removing system, wherein said baler plug
removing system comprises:
a pair of tracks that are attachable in spaced apart relation within said
baler;
a bar having a hay engaging face movably positioned traversely between said
pair of tracks, wherein said engaging face is extendable near a pair of
hay feed rollers on said baler; and
a reciprocally movable extension/retraction mechanism connected to the bar
for moving the bar along the pair of tracks in a hay extracting motion.
2. The baler plug removing system of claim 1, including a plurality of
wheels attached to opposing ends of said bar for rotatably engaging said
pair of tracks.
3. The baler plug removing system of claim 2, including a pair of front
bearings rotatably attached to said bar adjacent said engaging face,
wherein said pair of front bearings rotatably engage said pair of tracks.
4. The baler plug removing system of claim 3, including a pair of rear
bearings rotatably attached to said bar opposite of said engaging face,
wherein said pair of rear bearings rotatably engage said pair of tracks.
5. The baler plug removing system of claim 4, wherein said pair of tracks
each include a lip member for engaging said front bearings and said rear
bearings.
6. The baler plug removing system of claim 1, including at least one push
hook attached to said bar.
7. The baler plug removing system of claim 6, including at least one pull
hook attached to said bar.
8. The baler plug removing system of claim 1, wherein said bar is a flat
plate.
9. The baler plug removing system of claim 1, wherein said bar has a hay
engaging edge defining said hay engaging face.
10. The baler plug removing system of claim 1, wherein said
extension/retraction mechanism comprises at least one hydraulic cylinder.
11. A baler having a baler plug removing system, wherein said baler plug
removing system comprises:
a pair of tracks that are attachable to said baler;
a bar having hay engaging face movably positioned between said pair of
tracks, wherein said engaging face is extendable near a pair of feed
rollers on said baler;
wherein said engaging face is tapered into a relatively sharp cutting edge;
and
an extension/retraction means connected to said bar for moving said bar
along said pair of tracks.
12. The baler plug removing system of claim 11, including a plurality of
wheels attached to opposing ends of said bar for rotatably engaging said
pair of tracks.
13. The baler plug removing system of claim 12, including a pair of front
bearings rotatably attached to said bar adjacent said engaging face,
wherein said pair of front bearings rotatably engage said pair of tracks.
14. The baler plug removing system of claim 13, including a pair of rear
bearings rotatably attached to said bar opposite of said engaging face,
wherein said pair of rear bearings rotatably engage said pair of tracks.
15. The baler plug removing system of claim 14, wherein said pair of tracks
each include a lip member for engaging said front bearings and said rear
bearings.
16. The baler plug removing system of claim 11, including at least one push
hook attached to said bar.
17. The baler plug removing system of claim 16, including at least one pull
hook attached to said bar.
18. The baler plug removing system of claim 11, wherein said bar is a flat
plate.
19. The baler plug removing system of claim 11, wherein said bar has a hay
engaging edge defining said hay engaging face.
20. The baler plug removing system of claim 11, wherein said
extension/retraction mechanism comprises at least one hydraulic cylinder.
21. A baler plug removing system attachable and operable within a
conventional baler, comprising:
a pair of tracks that are attachable in spaced apart relation within said
baler;
a bar having a hay engaging face movably positioned traversely between said
pair of tracks, wherein said engaging face is extendable near a pair of
hay feed rollers on said baler;
at least one push hook attached to said bar;
a reciprocally movable extension/retraction mechanism connected to the bar
for moving the bar along the pair of tracks in a hay extracting motion;
a plurality of wheels attached to opposing ends of said bar for rotatably
engaging said pair of tracks;
a pair of front bearings rotatably attached to said bar adjacent said
engaging face, wherein said pair of front bearings rotatably engage said
pair of tracks;
a pair of rear bearings rotatably attached to said bar opposite of said
engaging face, wherein said pair of rear bearings rotatably engage said
pair of tracks;
wherein said pair of tracks each include a lip member for engaging said
front bearings and said rear bearings.
22. The baler plug removing system of claim 21, including at least one pull
hook attached to said bar.
23. The baler plug removing system of claim 21, wherein said bar is a flat
plate.
24. The baler plug removing system of claim 21, wherein said bar has a hay
engaging edge defining said hay engaging face.
25. The baler plug removing system of claim 21, wherein said
extension/retraction mechanism comprises at least one hydraulic cylinder.
Description
BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates generally to baler devices and more
specifically it relates to a baler plug removing system for unplugging a
conventional hay baler without the user having to risk bodily injury or
leave the comfort of the tractor cab.
Hay balers, particularly round hay balers, are notorious for plugging up in
the front pickup portion and the feed rollers. Depending upon weather and
hay conditions, sometimes the hay will wrap around the feed rollers. Other
times the hay will "build up" in the pickup portion of the baler without
entering the feed rollers. Typically, the user must turn off the power
take-off to the baler and get out of the tractor to manually remove the
plugged hay. During undesirable weather conditions, this can be physically
demanding upon the user because of the immediate climate changes. Many
users of balers find it easier to leave the power take-off engaged when
attempting to unplug the baler. This is extremely dangerous and often
leads to the user either losing a limb or becoming completely drawn into
the baler usually leading to death of the user. Hence, there is a need for
a baler plug removing system that eliminates the need for the user to
leave the comfort of the tractor cab and risk bodily injury.
2. Description of the Prior Art
Balers have been in use for years. Typically, the conventional round baler
will have a plurality of belts rotating about a plurality of rollers, a
pickup for receiving the hay row, and a pair of opposing counter-rotating
feed rollers that feed the hay from the pickup between the belts thereby
forming the round bale. Often times the hay will become plugged within the
pickup or the feed rollers making it difficult for the user to continue
baling. The user must stop baling and manually unplug the baler. This is
not only time consuming but also physically demanding upon the user. In
addition, many farm accidents occur when a user is attempting to unplug
the baler while the baler is still in operation. There currently is no
system that allows a user to unplug a conventional baler without leaving
the tractor cab.
Examples of attempted baler unpluggers include U.S. Pat. No. 4,516,389 to
Core; U.S. Pat. No. 4,444,098 to Soteropulos; U.S. Pat. No. 5,447,022 to
Webb; U.S. Pat. No. 4,782,652 to White; U.S. Pat. No. 4,604,858 to Esau et
al; U.S. Pat. No 5,826,418 to Clostermeyer et al which are all
illustrative of such prior art.
Core (U.S. Pat. No. 4,516,389) discloses a round hay-baling machine. Core
teaches a pickup assembly, a wind guard assembly, a latch assembly, and a
twine tie assembly that has an elongated cable at opposite ends of the
twine tie and to the latch assembly. When the baler is unplugged, the
twine tie assembly is actuated to pull the cable thereby releasing the
latch assembly to allow the wind guard assembly to pivot away from the
pickup assembly.
Soteropulos (U.S. Pat. No. 4,444,098) discloses a cylindrical baler with
self-cleaning gate. Soteropulos teaches a frame with a pair of opposing
sidewalls, a plurality of side-by-side endless belts on rollers, and a
bale discharge gate.
Webb (U.S. Pat. No. 5,447,022) discloses a crop cutting apparatus for a
round baler. Webb teaches a crop severing device that extends into the
expandable chamber to cut crop material on the surface of the cylindrical
package as it is being formed.
While these devices may be suitable for the particular purpose to which
they address, they are not as suitable for unplugging a conventional hay
baler without the user having to risk bodily injury or leave the comfort
of the tractor cab. There currently is no system for unplugging a baler
without the user having to physically remove the hay from the pickup and
feed rollers.
In these respects, the baler plug removing system according to the present
invention substantially departs from the conventional concepts and designs
of the prior art, and in so doing provides an apparatus primarily
developed for the purpose of unplugging a conventional hay baler without
the user having to risk bodily injury or leave the comfort of the tractor
cab.
SUMMARY OF THE INVENTION
In view of the foregoing disadvantages inherent in the known types of baler
devices now present in the prior art, the present invention provides a new
baler plug removing system construction wherein the same can be utilized
for unplugging a conventional hay baler without the user having to risk
bodily injury or leave the comfort of the tractor cab.
The general purpose of the present invention, which will be described
subsequently in greater detail, is to provide a new baler plug removing
system that has many of the advantages of the baler devices mentioned
heretofore any many novel features that result in a new baler plug
removing system which is not anticipated, rendered obvious, suggested, or
even implied by any of the prior art baler devices, either alone or in any
combination thereof.
To attain this, the present invention generally comprises a bar member
having an engaging face that is extendable between a pair of feed rollers,
a plurality of wheels rotatably attached to the bar, a pair of opposing
tracks that are secured to the conventional baler that receive the
plurality of wheels, a pair of front bearing for guiding the front of the
bar, a pair of rear bearings for guiding the rear of the bar, and a pair
of hydraulic cylinders connected to the bar for extending/retracting the
bar along the tracks. A plurality of push hooks are preferably connected
to a rear portion of the bottom surface of the bar for pulling in hay from
the pickup into the feed rollers. A plurality of pull hooks are preferably
attached to the bottom surface of the bar adjacent the engaging face for
pulling tightly compacted hay from between the feed rollers. It can be
appreciated that other well-known means of extending/retracting the bar
along the tracks, such as an actuator chain gear system, may be utilized
instead of a pair of hydraulic cylinders. When hay becomes plugged between
the feed rollers of the conventional baler, the user actuates the pair of
hydraulic cylinders that extend the bar into the bale feeding path between
the feed rollers thereby pushing and removing the plugged hay. When the
user retracts the bar the pull hooks catch upon the plugged hay drawing it
away from the feed rollers thereby unplugging the baler without the user
having to leave the tractor cab.
There has thus been outlined, rather broadly, the more important features
of the invention in order that the detailed description thereof may be
better understood, and in order that the present contribution to the art
may be better appreciated. There are additional features of the invention
that will be described hereinafter and that will form the subject matter
of the claims appended hereto.
In this respect, before explaining at least one embodiment of the invention
in detail, it is to be understood that the invention is not limited in its
application to the details of construction and to the arrangements of the
components set forth in the following description or illustrated in the
drawings. The invention is capable of other embodiments and of being
practiced and carried out in various ways. Also, it is to be understood
that the phraseology and terminology employed herein are for the purpose
of the description and should not be regarded as limiting.
A primary object of the present invention is to provide a baler plug
removing system that will overcome the shortcomings of the prior art
devices.
Another object is to provide a baler plug removing system that unplugs a
conventional baler.
An additional object is to provide a baler plug removing system that can be
added to an existing baler.
A further object is to provide a baler plug removing system that reduces
the amount of "down time" incurred by unplugging the baler.
Another object is to provide a baler plug removing system that allows the
user to unplug a baler without leaving the comfort of the tractor cab.
A further object is to provide a baler plug removing system that reduces
the amount of injuries incurred by farmers from unplugging balers.
Another object is to provide a baler plug removing system is adaptable to
most designs of balers.
Other objects and advantages of the present invention will become obvious
to the reader and it is intended that these objects and advantages are
within the scope of the present invention.
To the accomplishment of the above and related objects, this invention may
be embodied in the form illustrated in the accompanying drawings,
attention being called to the fact, however, that the drawings are
illustrative only, and that changes may be made in the specific
construction illustrated and described within the scope of the appended
claims.
BRIEF DESCRIPTION OF THE DRAWINGS
Various other objects, features and attendant advantages of the present
invention will become fully appreciated as the same becomes better
understood when considered in conjunction with the accompanying drawings,
in which like reference characters designate the same or similar parts
throughout the several views, and wherein:
FIG. 1 is a side view of the present invention attached to a conventional
round baler.
FIG. 2 is an exploded upper perspective view of the present invention.
FIG. 3 is an exploded lower perspective view of the present invention.
FIG. 4 is a top view of the present invention with the wheels positioned
within the tracks.
DESCRIPTION OF THE PREFERRED EMBODIMENT
Turning now descriptively to the drawings, in which similar reference
characters denote similar elements throughout the several views, FIGS. 1
through 4 illustrate a baler plug removing system 10, which comprises a
bar 20 having a hay engaging face 22 that is extendable into the hay feed
path between a pair of feed rollers 12, a plurality of wheels 30a-b
rotatably attached to the bar 20, a pair of opposing tracks 60a-b that are
secured to the conventional baler that receive the plurality of wheels
30a-b, a pair of front bearings for guiding the front of the bar 20, a
pair of rear bearings 54a-b for guiding the rear of the bar 20, and a pair
of hydraulic cylinders 70 connected to the bar 20 for extending/retracting
the bar 20 along the tracks 60a-b. A plurality of push hooks 40 are
preferably connected to a rear portion of the bottom surface 26 of the bar
20 for pulling in hay from the pickup into the feed rollers 12. A
plurality of pull hooks 42 are preferably attached to the bottom surface
26 of the bar 20 adjacent the engaging face 22 for pulling tightly
compacted hay from between the feed rollers 12. It can be appreciated that
other well known means of extending/retracting the bar 20 along the tracks
60a-b, such as an actuator chain gear system, may be utilized instead of a
pair of hydraulic cylinders 70. When hay becomes plugged between the feed
rollers 12 of the conventional baler, the user actuates the pair of
hydraulic cylinders 70 that extend the bar 20 into the hay feeding space
between feed rollers 12 thereby pushing and forwardly extracting the
plugged hay. When the user retracts the bar 20 the pull hooks 42 catch
upon the plugged hay drawing it away from the feed rollers 12 thereby
unplugging the baler without the user having to leave the tractor cab.
As best shown in FIG. 1, the present invention is attached to the underside
of the hitch of the conventional baler. The tracks 60a-b are attached
parallel to one another to the hitch along a plane that intersects the
pair of feed rollers 12 on the conventional baler.
As best shown in FIGS. 2 and 3 of the drawings, the bar 20 is preferably a
flat plate structure. The bar 20 may be given the shape of a blade or
similar structure. The bar 20 has an engaging end, a top surface 24 and a
bottom surface 26. A pair of brackets 28 are attached to the bottom
surface 26 of the bar 20 as shown in FIG. 3 of the drawings. The brackets
28 receive the pair of hydraulic cylinders 70 that are attached at the
opposing ends to the hitch of the conventional baler.
As best shown in FIG. 2 of the drawings, a plurality of axles 32a-b are
attached to the sides of the bar 20 that rotatably receive a corresponding
plurality of wheels 30a-b. The wheels 30a-b are rotatably positioned
within the tracks 60a-b as shown in FIG. 4 of the drawings thereby guiding
the engaging face 22 of the bar 20 into the feed rollers 12 for removing
the plugged hay.
As best shown in FIG. 3 of the drawings, a pair of front bearings 50a-b are
rotatably attached to the bar 20 adjacent the engaging face 22. The pair
of front bearings 50a-b engage the corresponding lip members 62a-b of the
tracks 60a-b thereby guiding the engaging face 22 of the bar 20 and
preventing the wheels 30a-b from becoming damaged during extreme forces
applied to the bar 20 by the hydraulic cylinders 70. In addition, the
front bearings 50a-b prevent binding of the bar 20 between the tracks
60a-b during uneven forces.
As shown in FIGS. 3 and 4 of the drawings, a pair of arms 52a-b extend from
the rear portion of the bar 20 toward the tracks 60a-b. A pair of rear
bearings 54a-b are rotatably attached to the distal ends of the arms 52a-b
thereby rotatably engaging the lip members 62a-b of the tracks 60a-b. The
rear bearings 54a-b prevent sideways movements similar to the front
bearings 50a-b, thereby maintaining the bar 20 substantially aligned
during operation.
As shown in FIG. 3 of the drawings, a plurality of push hooks 40 are
attached to the bottom surface 26 of the bar 20. The push hooks 40 engage
hay that is remaining within the pickup portion of the conventional baler
thereby pushing the hay into the feed rollers 12.
As also shown in FIG. 3 of the drawings, a plurality of pull hooks 42 are
attached to the bottom surface 26 of the bar 20. The pull hooks 42 engage
any compacted and plugged hay near the feed rollers 12 and pull the roller
feed space.
As shown in FIGS. 1, 2 and 4 of the drawings, a pair of hydraulic cylinders
70 are attached to the pair of brackets 28. The hydraulic cylinders 70 are
fluidly connectable to the hydraulic system of the tractor pulling the
conventional baler.
In an alternative embodiment not shown in the figures, an actuator is
connected to the hitch of the conventional baler. An elongated shaft
extends from the actuator parallel to the bar 20. A pair of drive
sprockets are attached to the proximal and distal ends of the shaft. A
pair of idler sprockets are rotatably attached to the tracks 60a-b
adjacent the pair of feed rollers 12. A pair of chains, each having a
first end and a second end, are in engagement with the pair of drive
sprockets respectively. The first end of the chains is secured to the rear
portion of the bar 20. The chains then extend from the bar 20 toward and
about the respective drive sprockets. The chains then extend toward and
about the idler sprockets. The second end of the chains is then secured to
the front portion of the bar 20. When the actuator rotates the shaft, the
chain pulls the bar 20 into the feed rollers 12 or pulls the bar 20 away
from the feed rollers 12.
In use, the user operates the conventional baler with the bar 20 in the
retracted position so as to not interfere with the delivery of hay into
the baler. When hay becomes plugged within the feed rollers 12 or the
pickup of the baler, the operator stops the movement of the tractor but
maintains the power take-off to the baler. The user then actuates the pair
of hydraulic cylinders 70 so that they extend the engaging face 22 of the
bar 20 into the feed rollers 12. The engaging face 22 does not physically
engage the feed rollers 12, but rather comes within inches of the feed
rollers 12 thereby forcing and severing any plugged hay into the feed
rollers 12. The push hooks 40 engage any hay plugged into the front
portion of the pickup thereby assisting in feeding the hay into the feed
rollers 12. After the hydraulic cylinders 70 are fully extended, the user
then actuates the hydraulic cylinders 70 so as to retract the bar 20 form
the feed rollers 12. The pull hooks 42 engage any remaining hay about the
feed rollers 12 thereby assisting in removing and loosening the plugged
hay. If the plug still remains, the user will repeat the above process
until the baler can be operated again. The hay engaging face 22 of the bar
20 may advantageously take the shape of a cutting edge which severs
plugged hay as the bar 20 is moved into the hay feed space between feed
rollers 12.
As to a further discussion of the manner of usage and operation of the
present invention, the same should be apparent from the above description.
Accordingly, no further discussion relating to the manner of usage and
operation will be provided.
With respect to the above description then, it is to be realized that the
optimum dimensional relationships for the parts of the invention, to
include variations in size, materials, shape, form, function and manner of
operation, assembly and use, are deemed to be within the expertise of
those skilled in the art, and all equivalent structural variations and
relationships to those illustrated in the drawings and described in the
specification are intended to be encompassed by the present invention.
Therefore, the foregoing is considered as illustrative only of the
principles of the invention. Further, since numerous modifications and
changes will readily occur to those skilled in the art, it is not desired
to limit the invention to the exact construction and operation shown and
described, and accordingly, all suitable modifications and equivalents may
be resorted to, falling within the scope of the invention.
Top