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United States Patent |
6,010,212
|
Yamashita
,   et al.
|
January 4, 2000
|
Ink cartridge
Abstract
An ink cartridge for supplying ink to a recording head in the present
invention is provided with an ink containing section containing the ink,
an ink supply port for supplying the ink to the recording head, a vent
hole for introducing air into the ink cartridge, a first holding member
containing section containing an ink holding member for holding the ink
between the ink containing section and the ink supply port, and a second
holding member containing section containing the ink holding member for
holding the ink between the ink containing section and the vent hole, the
first holding member containing section and the second holding member
containing section not communicating with each other.
Inventors:
|
Yamashita; Takeshi (Kawanishi, JP);
Yamamoto; Tomoko (Takarazuka, JP);
Kato; Hitoshi (Itami, JP)
|
Assignee:
|
Minolta Co., Ltd. (Osaka, JP)
|
Appl. No.:
|
874923 |
Filed:
|
June 13, 1997 |
Foreign Application Priority Data
Current U.S. Class: |
347/86 |
Intern'l Class: |
B41J 002/175 |
Field of Search: |
347/84,85,86,87
|
References Cited
U.S. Patent Documents
5481289 | Jan., 1996 | Arashima et al. | 347/93.
|
5604523 | Feb., 1997 | Tsukuda et al. | 347/86.
|
Foreign Patent Documents |
0631874 | Jan., 1995 | EP.
| |
06249925 | Sep., 1994 | JP.
| |
07052404 | Feb., 1995 | JP.
| |
07068785 | Mar., 1995 | JP.
| |
Primary Examiner: Le; N.
Assistant Examiner: Nghiem; Michael
Attorney, Agent or Firm: Sidley & Austin
Claims
What is claimed is:
1. An ink cartridge, having an interior volume, a vent hole, and an ink
supply port, for supplying ink to a recording head, the ink cartridge
comprising:
an ink containing section to receive an ink;
a first holding member containing section, adjacent to the ink containing
section, containing a first ink holding member and being in communication
with the ink supply port;
a second holding member containing section, adjacent to the ink containing
section, containing a second ink holding member and being in communication
with the vent hole; and
a partition member, positioned in the interior volume and between the first
holding member containing section and the second holding member containing
section, to prevent direct fluid communication between the second holding
member containing section and the first holding member containing section.
2. An ink cartridge according to claim 1, further comprising a second
partition member, positioned within the interior volume, for partitioning
the first holding member containing section from the ink containing
section and for partitioning the second holding member containing section
from the ink containing section,
wherein the second partition member has at least two communicating holes by
which the second holding member containing section and the first holding
member containing section respectively communicate with the ink containing
section.
3. An ink cartridge according to claim 2, wherein in the first holding
member containing section, the first ink holding member contacts the ink
supply port and completely fills the first holding member containing
section, and in the second holding member containing section, the second
holding member partially fills the second holding member containing
section and covers a communicating hole of the second partition member.
4. An ink cartridge according to claim 3, wherein the first and second ink
holding members are respectively composed of a porous member having a
specific gravity of 0.052 g/cc and an average hole diameter of 0.2 mm.
5. An ink cartridge according to claim 1, further comprising a second
partition member, positioned within the interior volume, for partitioning
the second holding member containing section from the ink containing
section,
wherein the second partition member has a communicating hole by which the
second holding member containing section and the ink containing section
communicate with each other.
6. An ink cartridge according to claim 5, wherein in the first holding
member containing section, the first ink holding member contacts the ink
supply port and completely fills the first holding member containing
section, and in the second holding member containing section, the second
holding member partially fills the second holding member containing
section and covers the communicating hole of the second partition member.
7. An ink cartridge according to claim 6, wherein the first and second ink
holding members are respectively composed of a porous member having a
specific gravity of 0.13 g/cc and an average hole diameter of 0.2 mm.
8. An ink cartridge according to claim 5, wherein in the first holding
member containing section, the first ink holding member contacts the ink
supply port and completely fills the first holding member containing
section, and in the second holding member containing section, the second
ink holding member covers the communicating hole of the second partition
member and completely fills the second holding member containing section.
9. An ink cartridge according to claim 8, wherein the first and second ink
holding members are respectively composed of a porous member having a
specific gravity of 0.047 g/cc and an average hole diameter of 0.5 mm.
10. An ink cartridge according to claim 1, wherein the vent hole is
provided in a side surface of the ink cartridge, and the ink supply port
is provided in a lower surface thereof.
11. The ink jet recorder according to claim 10, wherein the ink cartridge
is shaped so that a first length of the ink cartridge, which is parallel
to a direction of ink discharge through the ink supply port, is less than
a second length of the ink cartridge, which is perpendicular to the
direction of ink discharge through the ink supply port.
12. An ink cartridge according to claim 1, wherein the vent hole is
provided in an upper surface of the ink cartridge, and the ink supply port
is provided in a lower surface thereof.
13. The ink jet recorder according to claim 12, wherein the ink cartridge
is shaped so that a first length of the ink cartridge, which is parallel
to a direction of ink discharge through the ink supply port, is greater
than a second length of the ink cartridge, which is perpendicular to the
direction of ink discharge through the ink supply port.
14. An ink cartridge for supplying ink to a recording head, the ink
cartridge comprising:
a cartridge housing having an interior chamber, a vent hole, an ink supply
port, and at least one partition to divide the interior chamber of the
housing into:
an ink containing section to receive and to store ink,
a first holding member containing section, being in fluid communication
with the ink containing section, and
a second holding member containing section, being in fluid communication
with the ink containing section,
wherein a first partition separates the first holding member containing
section from the second holding member containing section to prevent
direct fluid communication therebetween.
15. An ink cartridge in accordance with claim 14, further comprising:
a first ink containing member, positioned within the first holding member
containing section, and
a second ink containing member, positioned within the second holding member
containing section.
16. An ink cartridge in accordance with claim 15, wherein the vent hole
opens into the first holding member containing section, and the ink supply
port opens into the second holding member containing section.
17. An ink cartridge in accordance with claim 15, wherein the vent hole
opens into the first holding member containing section, and the ink supply
port opens into the second holding member containing section, and the
second ink containing member contacts the ink supply port.
18. An ink cartridge in accordance with claim 14, wherein a second
partition separates the ink containing section from the first and second
holding member containing sections and includes at least one communicating
orifice.
19. An ink cartridge in accordance with claim 18, wherein the ink
containing section and the first holding member containing section
communicate through a communicating orifice.
20. An ink cartridge in accordance with claim 18, wherein the ink
containing section and the second holding member containing section
communicate through a communicating orifice.
21. An ink cartridge, having at least an interior volume, a vent hole, and
an ink supply port, for supplying ink to a recording head, the ink
cartridge comprising:
an ink containing section to receive an ink;
a first holding member containing section, in direct fluid communication
with the ink containing section, containing a first ink holding member and
including the ink supply port to supply ink to the recording head;
a second holding member containing section, in direct fluid communication
with the ink containing section, containing a second ink holding member
and including the vent hole to introduce air into the ink cartridge; and
a partition member to separate the first holding member containing section
and the second holding member containing section, wherein the first and
second holding member containing sections can only communicate indirectly
via the ink containing section.
22. An ink cartridge in accordance with claim 21, further comprising a
second partition member, positioned within the interior volume, to
substantially segregate the first holding member containing section from
the ink containing section, wherein the second partition member includes a
communicating hole to enable fluid communication therethrough.
23. An ink cartridge in accordance with claim 21, further comprising a
second partition member, positioned within the interior volume, to
substantially segregate the second holding member containing section from
the ink containing section, wherein the second partition member includes a
communicating hole to enable fluid communication therethrough.
Description
BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates generally to an ink cartridge used for
supplying ink to a recording head in an ink jet recorder, and more
particularly, to an ink cartridge capable of stably supplying ink to a
recording head.
2. Description of the Related Art
Conventionally, in discharging ink from a recording head to record image
using in an ink jet recorder, ink contained in an ink cartridge is
supplied to the recording head from the ink cartridge.
Various ink cartridges have been conventionally used as such an ink
cartridge. One example of the ink cartridge is an ink cartridge as shown
in FIG. 1.
In the ink cartridge, an ink supply port 11 for supplying ink 1 to a
recording head (not shown) is provided in a bottom surface 10a of a
cartridge 10 formed in a box shape. The vent hole 12 for introducing air
into the cartridge 10 is provided in a lower part of a side surface 10b,
which is spaced apart from the ink supply port 11, of the cartridge 10. A
partition plate 13 having a plurality of holes is provided in the
cartridge 10. The partition plate 13 separates the cartridge 10 into an
ink containing section 14 containing the ink 1 and a holding member
containing section 15 containing an ink holding member 20 composed of a
sponge or the like for holding ink. The ink 1 is contained in the ink
containing section 14, and the ink 1 is held in the ink holding member 20
in the holding member containing section 15.
In the ink cartridge, the ink 1 held in the ink holding member 20 provided
in the cartridge 10 is supplied to the recording head through the ink
supply port 11, while the air is introduced into the cartridge 10 through
the vent hole 12, to keep the inside of the cartridge 10 at a
predetermined pressure.
When the ink in the ink cartridge is supplied to the recording head at high
speed, for example, at the time of purging when the ink is supplied to the
recording head through the ink supply port 11 at a speed which is
approximately 10 to 100 times the normal speed in order to clean the
recording head, air introduced into the cartridge 10 from the vent hole 12
is introduced into the ink supply port 11 through a clearance between the
ink holding member 20 and an inner wall of the cartridge 10, for example.
The air, taking the form of air bubbles, is introduced into the recording
head through the ink supply port 11, and the recording head is clogged
with the air bubbles, whereby the ink cannot be satisfactorily discharged,
resulting in insufficient printing, for example.
SUMMARY OF THE INVENTION
The present invention has been made in order to solve the above-mentioned
problems in an ink cartridge for supplying ink to a recording head in an
ink jet recorder.
An object of the present invention is to inhibit, even when ink is supplied
to a recording head through an ink supply port at high speed as described
above, air flowing into a cartridge through a vent hole from being
introduced into the ink supply port through a clearance between an ink
holding member and an inner wall of the cartridge, for example.
Another object of the present invention is to prevent a recording head from
being clogged with air bubbles to prevent insufficient printing, thereby
making it possible to stably discharge ink from the recording head.
An ink cartridge for supplying ink to a recording head according to the
present invention is provided with an ink containing section containing
ink, an ink supply port for supplying the ink to the recording head, a
vent hole for introducing air into the cartridge, a first holding member
containing section containing an ink holding member for holding ink
between the ink containing section and the ink supply port, and a second
holding member containing section containing ink holding member between
the ink containing section and the vent hole, where the first holding
member containing section and the second holding member containing section
are not in direct communication.
In a case where the first holding member containing section containing an
ink holding member between the ink containing section containing the ink
and the ink supply port and the second holding member containing section
containing an ink holding member between the ink containing section and
the vent hole are separated from each other as in the ink cartridge
according to the present invention, if the air is introduced into the
cartridge from the vent hole when the ink is supplied to the recording
head from the ink supply port, the air is first introduced into the second
holding member containing section, after which the air flows into the ink
containing section. Therefore, the air introduced into the cartridge from
the vent hole is prevented from being introduced into the ink supply port
through the clearance between the ink holding member and the inner wall of
the cartridge, for example, as in the conventional ink cartridge.
As a result, in the ink cartridge according to the present invention, when
the ink is supplied to the recording head through the ink supply port at
high speed, the air introduced into the cartridge through the vent hole is
prevented from being supplied to the recording head from the ink supply
port, and the ink is stably supplied to the recording head through the ink
supply port, to prevent insufficient printing, for example. Therefore,
printing can be stably done.
When the second holding member containing section is provided between the
ink containing section and the vent hole, it is preferable that a space is
further provided between the ink holding member of the second holding
member containing section and the vent hole in order to prevent the ink
held in the ink holding member contained in the second holding member
containing section from leaking outward through the vent hole.
There and other objects, advantages and features of the invention will
become apparent from the following description thereof taken in
conjunction with the accompanying drawings which illustrate specific
embodiment of the invention.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 is a schematic cross-sectional view showing the state of a
conventional ink cartridge;
FIG. 2 is a schematic cross-sectional view showing a first embodiment of an
ink cartridge of the present invention;
FIG. 3 is a schematic cross-sectional view showing a second embodiment of
an ink cartridge of the present invention;
FIG. 4 is a schematic cross-sectional view showing a third embodiment of an
ink cartridge of the present invention;
FIG. 5 is a schematic cross-sectional view showing a fourth embodiment of
an ink cartridge of the present invention;
FIG. 6 is a schematic cross-sectional view showing a first comparative
example of an ink cartridge; and
FIG. 7 is a schematic cross-sectional view showing a second comparative
example of an ink cartridge.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
Embodiments of an ink cartridge according to the present invention will be
specifically described on the basis of accompanying drawings. Further, it
will be made clear by giving comparative examples that in a case where the
ink cartridge in the present embodiment is used, ink is stably supplied to
a recording head even when the ink is supplied to the recording head at
high speed.
(Embodiment 1)
In an ink cartridge according to the present embodiment, a cartridge 10 in
the shape of a box having a height of 20 mm, a depth of 20 mm and a width
of 35 mm is formed using translucent ABS resin. The cartridge 10 has an
ink supply port 11 for supplying ink 1 to a recording head in a bottom
surface 10a of the cartridge 10 and a vent hole 12, which is spaced apart
from the ink supply port 11, for introducing air into the cartridge 10 in
a lower part of a side surface 10b of the cartridge 10, as shown in FIG.
2.
A partition plate 13a having a communicating hole 13 provided in a suitable
position is so arranged as to separate the cartridge 10 into upper and
lower parts. The partition plate 13 separates the cartridge 10 into an ink
containing section 14, containing the ink 1 on the side of the upper part,
and a holding member containing section 15 containing an ink holding
members 20a, 20b on the side of the lower part.
Furthermore, a barrier wall 16 is provided in the holding member containing
section 15. The barrier wall 16 separates the holding member containing
section 15 into a first holding member containing section 15a containing
the ink holding member 20a between the ink containing section 14 and the
ink supply port 11 and a second holding member containing section 15b
containing the ink holding member 20b between the ink containing section
14 and the vent hole 12.
A polyurethane sponge having a specific gravity of 0.052 g/cc and an
average hole diameter of 0.2 mm is used as the above-mentioned ink holding
members 20a, 20b. In containing the ink holding member 20a in the first
holding member containing section 15a, the first holding member containing
section 15a is filled with the ink holding member 20a having a volume
which is 1.5 times the volume of the first holding member containing
section 15a in such a manner that the ink holding member 20a is brought
into contact with the ink supply port 11. In containing the ink holding
member 20b in the second holding member containing section 15b, a space 21
is provided between the ink holding member 20b and the vent hole 12 in
order that the ink holding member 20b is not brought into contact with the
vent hole 21, and a portion, which excludes the space 21, of the second
holding member containing section 15b is filled with the ink holding
member 20b having a volume which is 1.5 times the volume of the portion.
In thus containing the ink holding member 20b in the second holding member
containing section 15b, the communicating hole 13a provided in the
partition plate 13 is covered with the ink holding member 20b so that the
ink 1 contained in the ink containing section 14 does not flow into the
space 21 through the communicating hole 13a.
Ink 1 is a water-based ink having a viscosity of 2 cP and a surface tension
of 30 dyn/cm, the ink 1 is contained in the ink containing section 14, and
the ink holding members 20a, 20b contained in each of the holding member
containing sections 15a, 15b is impregnated with the ink 1.
(Embodiment 2)
An ink cartridge according to the present embodiment is so adapted that in
a ink cartridge according to the above-mentioned embodiment 1, a partition
plate 13 is only provided between an ink containing section 14 and a
second holding member containing section 15b without being provided
between the ink containing section 14 and a first holding member
containing section 15a in a cartridge 10, so that ink 1 contained in the
ink containing section 14 and an ink holding member 20a contained in the
first holding member containing section 15a are brought into contact with
each other, as shown in FIG. 3.
In the present embodiment, a polyurethane sponge having a specific gravity
of 0.13 g/cc and an average hole diameter of 0.2 mm is used as the ink
holding members 20a, 20b. In containing the ink holding member 20a in the
first holding member containing section 15a, the first holding member
containing section 15a is filled with the ink holding member 20a having a
volume which is 1.2 times the volume of the first holding member
containing section 15a in such a manner that the ink holding member 20a is
brought into contact with the ink supply port 11. On the other hand, in
containing the ink holding member 20b in the second holding member
containing section 15b, a space 21 is provided between the ink holding
member 20b and a vent hole 12 in order that the ink holding member 20b is
not brought into contact with the vent hole 12, and a portion, which
excludes the space 21, of the second holding member containing section 15b
is filled with the ink holding member 20b having a volume which is 1.2
times the volume of the portion.
(Embodiment 3)
An ink cartridge according to the present embodiment is approximately the
same as the ink cartridge according to the above-mentioned embodiment 2
except that no space is provided between a ink holding member 20b and a
vent hole 12, so that the ink holding member 20b is contained in the whole
of the second holding member containing section 15b, as shown in FIG. 4.
In the present embodiment, a polyurethane sponge having a specific gravity
of 0.047 g/cc and an an average hole diameter of 0.5 mm is used as the ink
holding members 20a, 20b. A first holding member containing section 15a
and the second holding member containing section 15b are respectively
filled with ink holding members 20a, 20b having volumes which are
respectively 1.2 times their holding volumes of the sections.
(Embodiment 4)
In an ink cartridge according to the present embodiment, a cartridge 10 in
the shape of a box having a height of 35 mm, a depth of 20 mm and a width
of 20 mm is formed using translucent ABS resin. A partition plate 13 is so
arranged in the vertical direction as to separate a cartridge 10 into
right and left parts, and a communicating hole 13a is provided in a
suitable position of the partition plate 13, as shown in FIG. 5. The
partition plate 13 separates the cartridge 10 into an ink containing
section 14 containing ink 1 on the right side and a holding member
containing section 15 containing ink holding members 20a, 20b on the left
side.
On the side of the holding member containing section 15 thus containing the
ink holding members 20a, 20b, an ink supply port 11 is provided in a
bottom surface 10a of the cartridge 10, while a vent hole 12 is provided
in an upper surface 10c thereof. A barrier wall 16 is so provided as to
separate the holding member containing section 15 into upper and lower
parts. The barrier wall 16 separates the holding member containing section
15 into a first holding member containing section 15a containing the ink
holding member 20a on the side of the ink supply port 11 and a second
holding member containing section 15b containing the ink holding member
20b on the side of the vent hole 12.
A polyurethane sponge having a specific gravity of 0.052 g/cc and an
average hole diameter of 0.2 mm is used as the above-mentioned ink holding
members 20a, 20b. In containing the ink holding member 20a in the first
holding member containing section 15a, the first holding member containing
section 15a is filled with the ink holding member 20a having a volume
which is 1.5 times the volume of the first holding member containing
section 15a in such a manner that the ink holding member 20a is brought
into contact with the ink supply port 11. On the other hand, in containing
the ink holding member 20b in the second holding member containing section
15b, a space 21 is provided between the ink holding member 20b and the
vent hole 12 in order that the ink holding member 20b is not brought into
contact with the vent hole 12, and a portion, which excludes the space 21,
of the second holding member containing section 15b is filled with the ink
holding member 20b having a volume which is 1.5 times the volume of the
portion.
The same water based ink as that in the above-mentioned embodiment 1 is
used as the ink 1. The ink 1 is contained in the ink containing section
14, and the ink holding members 20a, 20b contained in each of the holding
member containing sections 15a, 15b are impregnated with the ink 1.
COMPARATIVE EXAMPLE 1
An ink cartridge in this comparative example is so adapted that in the ink
cartridge according to the above-mentioned embodiment 1, a barrier wall 16
is not provided in a holding member containing section 15 containing an
ink holding member 20, as shown in FIG. 6.
COMPARATIVE EXAMPLE 2
An ink cartridge in this comparative example is so adapted that in the ink
cartridge according to the above-mentioned embodiment 4, a barrier wall 16
is not provided in a holding member containing section 15 containing an
ink holding member 20, as shown in FIG. 7.
With respect to the respective ink cartridges in the embodiments 1 to 4 and
the comparative examples 1 and 2, the ink discharge performance was
examined, and the results thereof are shown in the following Table 1.
In examining the ink discharge performance in each of the above-mentioned
ink cartridges, the states of ink discharged when the ink was respectively
drawn from the ink supply port 11 by a tube pump at flow rates of 0.15
ml/min, 1.0 ml/min, 5.0 ml/min, and 10.0 ml/min were examined. A case
where the ink with the set flow rate was accurately discharged is
indicated by .smallcircle., a case where the flow rate of the ink was
hardly decreased, although a few air bubbles is indicated by .DELTA., and
a case where the flow rate of the ink was significantly decreased because
of the presence of a lot of air bubbles entered was indicated by x.
TABLE 1
______________________________________
SET FLOW RATE
(ml/min) 0.15
1.0 5.0
10.0
______________________________________
EMBODIMENT 1 .largecircle.
.largecircle.
.largecircle.
.largecircle.
EMBODIMENT 2 .largecircle.
.largecircle.
.largecircle.
.largecircle.
EMBODIMENT 3 .largecircle.
.largecircle.
.largecircle.
.largecircle.
EMBODIMENT 4 .largecircle.
.largecircle.
.largecircle.
.largecircle.
COMPARATIVE .largecircle.
.largecircle.
.DELTA.
X
EXAMPLE 1
COMPARATIVE .largecircle.
.largecircle.
.largecircle.
X
EXAMPLE 2
______________________________________
As a result, when as in each of the ink cartridges in the embodiments 1 to
4, the barrier wall 16 is provided in the holding member containing
section 15 containing the ink holding members 20a, 20b, and the barrier
wall 16 separates the first holding member containing section 15a
containing the ink holding member 20a between the ink containing section
14 and the ink supply port 11 and the second holding member containing
section 15b containing the ink holding member 20b between the ink
containing section 14 and the vent hole 12, the air flowing into the
cartridge 10 from the vent hole 12 was inhibited from being introduced
into the ink supply port 11. Even when the set flow rate of the ink was
increased, no air bubbles flowed in, so that the ink with the set flow
rate was accurately discharged through the ink supply port 11.
On the other hand, when as in the ink cartridges in the comparative
examples 1 and 2, the holding member containing section 15 is not
separated by the barrier wall, and the ink supply port 11 and the vent
hole 12 communicate with each other by the holding member containing
section 15. As shown, the air bubbles flowed out through the ink supply
port 11 as the set flow rate of the ink was increased. When the ink was
drawn at a high speed of 10 ml/min, air bubbles rapidly flowed in, and the
flow rate of the ink was significantly decreased.
Although the present invention has been fully described by way of examples,
it is to be noted that various changes and modification will be apparent
to those skilled in the art.
Therefore, unless such changes and modifications depart from the scope of
the present invention, they should be construed as being included herein.
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