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United States Patent |
6,006,532
|
Suzuki
,   et al.
|
December 28, 1999
|
Refrigerant cycle system
Abstract
In a refrigerant cycle system, a gas-liquid separator has a gas-suction
pipe for introducing gas refrigerant from the gas-liquid separator to a
compressor. The gas-suction pipe has an open end opened in a
gas-refrigerant area in the gas-liquid separator, a first suction hole,
provided in a liquid-refrigerant area of the gas-liquid separator, for
sucking liquid refrigerant containing lubricating oil, and a second
suction hole provided in the gas-refrigerant area of the gas-liquid
separator. The second suction hole for sucking gas refrigerant is formed
in the gas-suction pipe at a downstream refrigerant side of the first
suction hole. Therefore, a flow rate of gas refrigerant passing through
around the first suction hole in the gas-suction pipe is decreased due to
introduction of gas refrigerant by the second suction hole, thereby
decreasing quantity of liquid refrigerant sucked from the first suction
hole. Thus, liquid refrigerant is prevented from excessively returning to
the compressor, even if the first suction hole is enlarged.
Inventors:
|
Suzuki; Takahisa (Kariya, JP);
Ishii; Katsuya (Anjo, JP);
Iritani; Kunio (Anjo, JP);
Itoh; Satoshi (Kariya, JP)
|
Assignee:
|
Denso Corporation (Kariya, JP)
|
Appl. No.:
|
112884 |
Filed:
|
July 9, 1998 |
Foreign Application Priority Data
Current U.S. Class: |
62/225; 62/473; 62/509 |
Intern'l Class: |
F25B 043/02; F25B 039/04 |
Field of Search: |
62/509,473,225
|
References Cited
U.S. Patent Documents
4517811 | May., 1985 | Atsumi et al. | 62/509.
|
Foreign Patent Documents |
031 4857 | Dec., 1989 | JP | 62/509.
|
3-260556 | Nov., 1991 | JP.
| |
Primary Examiner: Wayner; William
Attorney, Agent or Firm: Harness, Dickey & Pierce, PLC
Parent Case Text
CROSS-REFERENCE TO RELATED APPLICATION
This application relates to and claims priority from Japanese Patent
Application No. Hei. 9-185497 filed on Jul. 10, 1997, the contents of
which are hereby incorporated by reference.
Claims
What is claimed is:
1. A refrigerant cycle system for an air conditioning apparatus for a
vehicle having a passenger compartment, said refrigerant cycle system
comprising:
a first heat exchanger, disposed inside the passenger compartment, for
performing heat-exchange between air to be blown into the passenger
compartment and refrigerant flowing through the said first heat exchanger;
a second heat exchanger, disposed outside the passenger compartment, for
performing heat-exchange between air outside the passenger compartment and
refrigerant flowing through said second heat exchanger;
a compressor for compressing refrigerant, said compressor having an inlet
port for introducing therein low-pressure refrigerant, a gas-injection
port for introducing therein middle-pressure refrigerant and an outlet
port for discharging compressed high-pressure refrigerant;
first decompressing means for reducing a pressure of liquid refrigerant,
condensed in one of said first heat exchanger and said second heat
exchanger, to a middle pressure;
a gas-liquid separator for separating the middle-pressure refrigerant
decompressed by said first decompressing means into gas refrigerant and
liquid refrigerant;
second decompressing means for decompressing the liquid refrigerant
separated by said gas-liquid separator; and
a gas-injection pipe for introducing gas refrigerant separated by said
gas-liquid separator into said gas-injection port of said compressor,
wherein:
said gas-liquid separator includes a gas-suction pipe for introducing gas
refrigerant into said gas-injection pipe; and
said gas-suction pipe includes
an open end opened in gas refrigerant within said gas-liquid separator,
a middle pipe portion which is immersed in liquid refrigerant within said
gas-liquid separator and has a first suction hole through which liquid
refrigerant is introduced, and
a second suction hole at a downstream refrigerant side of said first
suction hole, provided in gas refrigerant within said gas-liquid
separator.
2. The refrigerant cycle system according to claim 1, wherein said first
suction hole has an opening area less than each opening area of said
second suction hole and said open end of said gas-suction pipe.
3. The refrigerant cycle system according to claim 1, wherein:
said first suction hole has an opening area less than an opening area of
said second suction hole; and
the opening area of said second suction hole is less than an opening area
of said open end of said gas-suction pipe.
4. The refrigerant cycle system according to claim 1, wherein:
said first decompressing means is an electrical expansion valve for
reducing the pressure of liquid refrigerant to the middle-pressure; and
said second decompressing means is a thermal expansion valve which adjusts
a super-heating degree of refrigerant to be introduced into said inlet
port of said compressor.
5. The refrigerant cycle system according to claim 1, further comprising:
a filter member, attached to said first suction hole of said gas-suction
pipe, for filtering liquid refrigerant before being sucked into said
gas-suction pipe, and
a holing member, attached to said gas-suction pipe, for holding said filter
member.
6. The refrigerant cycle system according to claim 1, wherein:
said gas-suction pipe is approximately a U-shaped pipe having first and
second ends and a bottom;
said open end of said gas-suction pipe is formed at said first end of said
U-shaped pipe;
said second end of said U-shaped pipe is connected to said gas-injection
pipe; and
said first suction hole is formed in said bottom of said U-shaped pipe.
7. A gas-liquid separator for a refrigerant cycle having a compressor for
compressing refrigerant, said gas-liquid separator, for separating
gas-liquid refrigerant into gas refrigerant and liquid refrigerant,
comprising:
a refrigerant case for receiving refrigerant therein;
an inlet pipe through which gas-liquid refrigerant in the refrigerant cycle
is introduced into said refrigerant case;
an outlet pipe through which liquid refrigerant within said refrigerant
case is supplied to the refrigerant cycle;
a gas-suction pipe through which gas refrigerant is introduced into the
compressor at an intermediate-compression step; and
said gas-suction pipe includes
an open end opened in gas refrigerant within said refrigerant case,
a middle pipe portion which is immersed in liquid refrigerant within said
refrigerant case and has a first suction hole through which liquid
refrigerant is introduced from said refrigerant case to the compressor,
and
a second suction hole at a downstream refrigerant side of said first
suction hole, provided in gas refrigerant within said refrigerant case.
8. The gas-liquid separator according to claim 7, wherein said first
suction hole has an opening area less than each opening area of said
second suction hole and said open end of said gas-suction pipe.
9. The gas-liquid separator according to claim 7, wherein:
said gas-suction pipe is approximately a U-shaped pipe having first and
second ends and a bottom;
said open end of said gas-suction pipe is formed at said first end of said
U-shaped pipe;
said second end of said U-shaped pipe is coupled to the compressor through
a connection pipe; and
said first suction hole is formed in said bottom of said U-shaped pipe.
10. The gas-liquid separator according to claim 9, wherein said U-shaped
pipe has a round cross-section.
11. The gas-liquid separator according to claim 7, further comprising:
a filter member, attached to said first suction hole of said gas-suction
pipe, for filtering liquid refrigerant before being sucked into said
gas-suction pipe; and
a holing member, attached to said gas-suction pipe, for holding said filter
member.
Description
BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to a refrigerant cycle system having a
gas-injection structure for injecting gas refrigerant from a gas-liquid
separator to a compressor. The refrigerant cycle is suitable for an air
conditioning apparatus for a vehicle such as a hybrid vehicle and an
electrical vehicle.
2. Description of Related Art
As shown in FIG. 4, a conventional refrigerant cycle includes a compressor
122 having an outlet port 122a, an inlet port 122b and a gas-injection
port 122c. The compressor 122 is a scroll type in which the gas-injection
port 122c introduces middle-pressure gas refrigerant into the compressor
122 while the compressor 122 compresses refrigerant, for example.
When an air conditioning apparatus for a vehicle is in a heating mode,
high-pressure high-temperature gas refrigerant compressed by the
compressor 122 is introduced into a first heat exchanger 121 disposed in
an air duct 102 provided inside a passenger compartment of the vehicle.
The first heat exchanger 121 performs heat-exchange between air blown by a
blower 106 and the high-pressure high-temperature gas refrigerant flowing
through the first heat exchanger 121. Thus, during the heating mode, the
refrigerant is condensed and liquefied in the first heat exchanger 121,
and air is heated by absorbing heat from the refrigerant to be warm air.
The liquid refrigerant condensed by the first heat exchanger 121 is
decompressed (press-reduced) in a high-pressure side expansion valve 126
(i.e., first decompressing means) until it becomes in middle-pressure
gas-liquid refrigerant. The middle-pressure gas-liquid refrigerant is
introduced into a gas-liquid separator 127 to be separated into gas
refrigerant and liquid refrigerant. The gas refrigerant from the
gas-liquid separator 127 flows through a gas-injection passage 129, and is
introduced into an compression-intermediate portion of the compressor 122
through the gas-injection port 122c.
The liquid refrigerant from the gas-liquid separator 127 is decompressed by
a low-pressure side expansion valve 128 (i.e., second decompressing means)
until a predetermined low pressure to be gas-liquid two-phase refrigerant.
The gas-liquid two-phase refrigerant from the expansion valve 128 is
evaporated in a second heat exchanger 124 disposed outside the passenger
compartment, by absorbing heat from outside air (i.e., air outside the
passenger compartment). This gas refrigerant from the second heat
exchanger 124 is introduced into the compressor 122 through the inlet port
122b. The expansion valve 128 is a thermal expansion valve, which detects
a super-heating degree of the refrigerant to be sucked into the inlet port
122b of the compressor 122 and controls a flow rate of the refrigerant
flowing into the second heat exchanger 124 according to the detected
super-heating degree. Thus, the expansion valve 128 prevents liquid
refrigerant which cannot be evaporated in the second heat exchanger 124
from being introduced into the inlet port 122b of the compressor 122. In
the above-described refrigerant cycle with the gas-injection function,
heating capacity of the air-conditioning apparatus is improved as compared
with that of an air conditioning apparatus having a refrigerant cycle
without the gas-injection function.
Lubricating oil is used for the compressor 122 so that a sliding portion of
the compressor 122 moves smoothly. The lubricating oil is dissolved in
liquid refrigerant and circulates through the refrigerant cycle along with
liquid refrigerant. In the gas refrigerant area of the refrigerant cycle,
the lubricating oil circulates through the refrigerant cycle while being
washed away by gas refrigerant along an inner wall of a refrigerant pipe.
That is, the lubricating oil dissolved in liquid refrigerant in the
gas-liquid separator 127 passes through the low-pressure side expansion
valve 128 and flows into the second heat exchanger 124 along with the
refrigerant flow. The lubricating oil from the second heat exchanger 124
is returned to the compressor 122.
However, when the air conditioning apparatus is used at an extraordinary
low temperature such as -20.degree. C., the evaporating temperature of
refrigerant becomes lower -30.degree. C. in the second heat exchanger 124
due to decrease of the opening degree of the low-pressure side expansion
valve 128. As a result, viscosity of the lubricating oil may become
extremely high, resulting in adhesion of the lubricating oil to the inner
wall of the refrigerant pipe. Therefore, the lubricating oil can not flow
by the gas-refrigerant flow. That is, at an extremely low temperature as
described above, the lubricating oil hardly flows from the second heat
exchanger 124 to the compressor 22; and therefore, durability of the
compressor 122 is decreased. Especially, when the compressor 122 is a
scroll-type, abrasion of a sliding surface in the vicinity of the outlet
port 122a of the compressor 122 may cause a big problem.
JP-A-3-260556 discloses a refrigerant cycle with a gas-injection function,
which introduces not only gas refrigerant in a gas-liquid separator but
also liquid refrigerant in the gas-liquid separator into a compressor
through a gas-injection passage. In the refrigerant cycle, the gas-liquid
separator is provided with a gas-suction pipe connected to the
gas-injection passage of the compressor. In the gas-liquid separator, the
gas-suction pipe is immersed in a liquid-refrigerant area, while an
opening end of the gas-suction pipe is positioned in a gas-refrigerant
area. Further, the immersed part of the gas-suction pipe has a suction
hole for sucking the liquid refrigerant. Therefore, both gas and liquid
refrigerant in the gas-liquid separator can be introduced into the
compressor 22 through the gas-injection passage.
In the above-mentioned refrigerant cycle, liquid refrigerant is sucked into
the gas-suction pipe through the suction hole by suction power of gas
refrigerant flowing through the gas-suction pipe. Therefore, quantity of
liquid refrigerant returning to a compressor through the gas-injection
passage is determined according to a flow rate of gas refrigerant flowing
through the gas-suction pipe and an opening area of the suction hole.
However, the suction hole having a small diameter may be blocked due to
dirt and dust contained in the refrigerant, and it is difficult to suck
liquid refrigerant to be returned to the compressor during a long period.
On the other hand, if the suction hole is made larger, too much liquid
refrigerant returns to the compressor through the gas-injection passage,
resulting in deterioration of efficiency of the refrigerant cycle.
Further, in this case, the operation of the compressor may be affected due
to compression of liquid refrigerant by the compressor.
SUMMARY OF THE INVENTION
In view of the foregoing problems, it is an object of the present invention
to provide a refrigerant cycle system in which a gas-liquid separator
includes a gas-suction pipe having a suction hole through which liquid
refrigerant to be introduced into the compressor is sucked to prevent the
suction hole from being blocked by dirt and dust contained in refrigerant
and to prevent liquid refrigerant from returning to the compressor
excessively.
According to the present invention, a refrigerant cycle system includes a
gas-liquid separator for separating refrigerant into gas refrigerant and
liquid refrigerant, and the gas-liquid separator has a gas-suction pipe
for introducing gas refrigerant from the gas-liquid separator to a
compressor through a gas-injection pipe. The gas-suction pipe has an open
end opened in gas refrigerant in the gas-liquid separator, a middle
portion which is immersed in liquid refrigerant in the gas-liquid
separator and has a first suction hole through which liquid refrigerant
introduced, and a second suction hole at a downstream refrigerant side of
the first suction hole, provided in gas refrigerant of the gas-liquid
separator. Thus, liquid refrigerant containing lubricating oil for
lubricating the compressor is introduced into the gas-suction pipe through
the first suction hole, and can be further introduced into the compressor.
Accordingly, the compressor is supplied with lubricating oil sufficiently
even at an extremely low temperature of outside air. Further, because the
gas-suction pipe has the second suction hole provided in gas refrigerant
of the gas-liquid separator at a downstream refrigerant side of the first
suction hole, a flow rate of the gas refrigerant passing around the first
suction hole can be decreased. Therefore, quantity of liquid refrigerant
sucked from the first suction hole is decreased, and the first suction
hole can be made larger. Thus, liquid refrigerant is prevented from
returning excessively to the compressor, even when the first suction hole
is enlarged so that the first suction hole is not blocked by dirt and dust
contained in refrigerant.
Preferably, the first suction hole has an opening area less than each
opening area of the second suction hole and the open end of the
gas-suction pipe. Therefore, the quantity of liquid refrigerant sucked
from the first suction hole can be readily adjusted.
More preferably, the gas-suction pipe is approximately a U-shaped pipe
having first and second ends and a bottom, the open end of the gas-suction
pipe is formed at the first end of the U-shaped pipe, the second end of
the U-shaped pipe is connected to the gas-injection pipe, and the first
suction hole is formed in the bottom of the U-shaped pipe. Therefore, the
gas suction pipe is readily formed in the gas-liquid separator.
BRIEF DESCRIPTION OF THE DRAWINGS
Additional objects and advantages of the present invention will be more
readily apparent from the following detailed description of preferred
embodiments when taken together with the accompanying drawings, in which:
FIG. 1 is a schematic diagram showing a ventilation system and a
refrigerant cycle of an air conditioning apparatus for a vehicle according
to a first preferred embodiment of the present invention;
FIG. 2 is a Mollier chart of the refrigerant cycle according to the first
embodiment;
FIG. 3 is a schematic sectional view showing a gas-liquid separator
according to a second preferred embodiment of the present invention; and
FIG. 4 is a schematic diagram showing a conventional air conditioning
apparatus for a vehicle.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
Preferred embodiments of the present invention are described hereinafter
with reference to the accompanying drawings.
A first preferred embodiment of the present invention will be now described
with reference to FIGS. 1 and 2. A ventilation system 1 of an air
conditioning apparatus is generally disposed under an instrument panel in
a passenger compartment of a vehicle such as a hybrid vehicle (HV) and an
electrical vehicle (EV). As shown in FIG. 1, the ventilation system 1 has
an air duct 2 which forms an air passage for leading air toward a
passenger compartment of the vehicle. An inside air inlet 3 for
introducing therein inside air (i.e., air inside the passenger
compartment) and an outside air inlet 4 for introducing therein outside
air (i.e., air outside the passenger compartment) are provided at one end
side of the air duct 2. The air inlets 3, 4 are opened and closed by an
inside/outside air switching door 5.
A blower 6 for blowing air introduced from the air inlets 3, 4 into the air
duct 2 is disposed adjacent to the inside and outside air inlets 3, 4. The
blower 6 has a motor 6a and a centrifugal fan 6b activated by the motor
6a. At the other end side of the air duct 2, air outlets 7, 8, 9
communicating with the passenger compartment are provided. The air outlets
7, 8, 9 are opened and closed by mode switching doors 10, 11, 12,
respectively.
A first heat exchanger 21 (i.e., interior heat exchanger) of the
refrigerant cycle is disposed in the air duct 2 at a downstream air side
of the blower 6. When the air conditioning apparatus is in heating mode,
the first heat exchanger 21 operates as a condenser which condenses
refrigerant discharged from a compressor 22 so that air flowing through
the air duct 2 is heated by latent heat of the condensation. When the air
conditioning apparatus is in cooling mode, the first heat exchanger 21
operates as an evaporator in which low pressure refrigerant absorbs heat
from air to cool air in the air duct 2.
The compressor 22 is a scroll-type compressor, for example, and has an
outlet port 22a, an inlet port 22b and a gas-injection port 22c. Through
the gas-injection port 22c, gas refrigerant from a gas-liquid separator
200 is introduced into the compressor 22 at a compression-intermediate
state (i.e., compression-intermediate step of the compressor).
The refrigerant cycle has a four-way valve 23 for switching flow directions
of refrigerant. In FIG. 1, a solid-line arrow indicates a flow direction
of refrigerant during the cooling mode, and a broken-line arrow indicates
a flow direction of refrigerant during the heating mode. A second heat
exchanger 24 is disposed outside the passenger compartment and performs
heat-exchange between outside air blown by an outside fan (not shown) and
refrigerant flowing through the second heat exchanger 24. In the first
embodiment of the present invention, the second heat exchanger 24 operates
as an evaporator during the heating mode, and operates as a condenser
during the cooling mode.
Check valves 25a, 25d are connected to one end of the second heat exchanger
24 in parallel in such a manner that opening directions thereof are
opposite from each other. Check valves 25b, 25c are connected to one end
of the first heat exchanger 21 in parallel in such a manner that opening
directions thereof are opposite from each other. A high-pressure side
expansion valve 26, the gas-liquid separator 200 and a low-pressure side
expansion valve 28 are connected in series between the outlet ports of the
check valves 25a, 25b, and the inlet ports of the check valves 25c, 25d.
The high-pressure side expansion valve 26 is an electrical expansion valve
operating as first decompressing means for decompressing high-pressure
refrigerant to middle-pressure refrigerant. That is, an opening degree of
the high-pressure side expansion valve 26 is controlled so that
refrigerant has a target middle-pressure. The gas-liquid separator 200
separates middle-pressure gas-liquid two-phase refrigerant into gas
refrigerant and liquid refrigerant, and stores liquid refrigerant therein.
The low-pressure side expansion valve 28 operates as second decompressing
means for decompressing the middle-pressure liquid refrigerant separated
by the gas-liquid separator 200 to low-pressure refrigerant. The
low-pressure side expansion valve 28 is a thermal expansion valve having a
temperature sensor 28a which detects temperature of gas refrigerant to be
introduced into the inlet port 22b of the compressor 22. An opening degree
of the low-pressure side expansion valve 28 is controlled so that a
super-heating degree of the gas refrigerant to be introduced into the
compressor 22 is set to a preset value.
Next, a structure of the gas-liquid separator 200 which is a main point of
the present invention will be now described. The gas-liquid separator 200
has a container 270 made of metal and formed into an elongated substantial
cylinder, and a cap portion 271 for closing the upper opened end of the
container 270. A liquid refrigerant area 272 is formed in the lower part
of the container 270, and a gas refrigerant area 273 is formed in the
upper part of the container 270.
An inlet pipe 274, an outlet pipe 275 and a gas-suction pipe 276 are
attached to the cap portion 271. The inlet pipe 274 introduces gas-liquid
two-phase refrigerant, decompressed to middle-pressure refrigerant by the
high-pressure side expansion valve 26, into the gas-liquid separator 200.
The open end of the inlet pipe 274 is opened in the gas-refrigerant area
273 to face an inside wall of the container 270. Through the outlet pipe
275, liquid refrigerant is supplied from the gas-liquid separator 200. The
open end of the outlet pipe 275 is opened in the lowest position of the
liquid-refrigerant area 272, in the vicinity of the bottom of the
gas-liquid separator 200. The gas-suction pipe 276 is for introducing gas
refrigerant from the gas-liquid separator 200 to a gas-injection passage
29 connected to the gas-injection port 22c of the compressor 22. The
gas-suction pipe 276 is formed approximately in a U-shape and has an open
end 277 at one end of the U-shaped pipe. The open end 277 of the
gas-suction pipe 276 is positioned in the gas-refrigerant area 273, and
gas refrigerant is introduced from the gas-liquid separator 200 to the
compressor 22 through the opened end 277 of the gas-suction pipe 276. The
middle part (i.e., lower part) of the U-shaped gas-suction pipe 276 is
immersed in the liquid-refrigerant area 272, and has a first suction hole
278, provided at the lowest part of the U-shaped gas-suction pipe 276, for
sucking liquid refrigerant. Further, the gas-suction pipe 276 has a second
inlet hole 279, provided in the gas-refrigerant area 273 at a downstream
refrigerant side of the first inlet hole 278, for sucking gas refrigerant.
The other end 280 of the U-shaped gas-suction pipe 276 is held in the cap
portion 271 and communicates with the gas-injection passage 29.
Because the first inlet hole 278 is used for sufficiently returning
lubricating oil to the compressor 22 even when the temperature of outside
air becomes lower, an opening area of the first inlet hole 278 is set to
be smaller than either that of the second inlet hole 279 or that of the
open end 277 to prevent liquid refrigerant from returning to the
compressor 22 excessively. In the first embodiment of the present
embodiment, the opening area of the first inlet hole 278 is set to be
substantially equal to an area of a circle having a diameter of 1.0 mm,
the opening area of the open end 277 is set to be substantially equal to
an area of a circle having a diameter of 6.0 mm, and the opening area of
the second suction hole 279 is set to be substantially equal to an area of
a circle having a diameter of 7.0 mm. Therefore, the opening area of the
second suction hole 279 is larger than that of the open end 277, and the
opening area of the open end 277 is larger than that of the first suction
hole 278.
The gas-suction pipe 276 is generally formed in a round cross-section.
Since the opening area of the first suction hole 278 is sufficiently small
as compared with a cross-section area of the gas-suction pipe 276, the
first suction hole 278 can be formed into a circle. On the other hand, it
is difficult to form the second inlet hole 279 into a circle on the
gas-suction pipe 276, because the opening area of the second inlet hole
279 is large. In this case, the second inlet hole 279 can be formed into a
plurality of circles or can be formed into a single oblong to have the
opening area larger than that of the first inlet hole 297.
Next, an operation of the above-described refrigerant cycle of the air
conditioning apparatus will be described. Referring to FIG. 1, during the
heating mode, high-pressure high-temperature gas refrigerant discharged
from the compressor 22 flows into the first heat exchanger 21 disposed in
the passenger compartment through the four-way valve 23 as indicated by
the broken-line arrow. In the first heat exchanger 21, the gas refrigerant
is heat-exchanged with air blown by the blower 6. Therefore, the gas
refrigerant is condensed to be high-pressure liquid refrigerant, and the
air blown by the blower 6 is heated and is blown toward the passenger
compartment.
The high-pressure liquid refrigerant from the first heat exchanger 21 flows
into the high-pressure side expansion valve 26 via the check valve 25b, is
decompressed to middle-pressure gas-liquid two-phase refrigerant by the
high-pressure side expansion valve 26, and flows into the gas-liquid
separator 200 from the inlet pipe 274. In the gas-liquid separator 200,
the gas-liquid tow-phase refrigerant is separated into gas refrigerant and
liquid refrigerant. The liquid refrigerant is stored in the lower part of
the gas-liquid separator 200, and forms the liquid-refrigerant area 272.
The liquid refrigerant sucked from the outlet pipe 275 of the gas-liquid
separator 200 is supplied to the low-pressure side expansion valve 28, and
is decompressed to low-pressure gas-liquid two-phase refrigerant by the
low-pressure side expansion valve 28.
The low-pressure gas-liquid two-phase refrigerant from the low-pressure
side expansion valve 28 flows into the second heat exchanger 24 through
the check valve 25d to perform heat-exchange with outside air. In the
second heat exchanger 24, liquid refrigerant is evaporated to become in
gas refrigerant, and the gas refrigerant is introduced into the compressor
22 through the inlet port 22b, via the four-way valve 23.
On the other hand, gas refrigerant in the gas-refrigerant area 273 formed
in the upper part of the gas-liquid separator 200 is sucked into the
gas-suction pipe 276 from both of the open end 277 and the second suction
hole 279, and flows into the gas-injection passage 29. At the same time, a
little amount of liquid refrigerant is also sucked into the gas-suction
pipe 276 from the first suction hole 278.
The gas refrigerant from the gas-liquid separator 200 flows through the
gas-injection passage 29 and is introduced into the compressor 22 from the
gas-injection port 22c while the compressor 22 undertakes compression. As
shown in FIG. 2, because middle-pressure gas refrigerant (Gin) is
introduced from the gas-liquid separator 200 into a
compression-intermediate state of the compressor 22, enthalpy of the
second heat exchanger 24 (condenser) is increased by .DELTA.i while
quantity of heat absorbed by refrigerant in the second heat exchanger 24
is increased, and quantity of circulating refrigerant is increased to
G1+Gin. This improves heating performance of the air conditioning
apparatus.
When outside air temperature is extremely low (e.g., -20.degree. C.),
evaporating temperature of refrigerant becomes less than -30.degree. C.,
and the viscosity of the lubricating oil may be drastically increased in
the second heat exchanger 24. Therefore, the lubricating oil tends to
adhere to the inside wall of an outlet pipe of the second heat exchanger
24, resulting in shortage of the lubricating oil returning to the
compressor 22.
According to the first embodiment of the present embodiment, liquid
refrigerant containing the lubricating oil can be sucked into the
gas-suction pipe 276 through the first suction hole 278, and can be
introduced into the compressor 22 through the gas-injection port 22c,
together with gas refrigerant. Therefore, the compressor 22 can be
sufficiently provided with the lubricating oil and operate smoothly even
in an extremely cold environment.
Further, in the first embodiment of the present invention, the gas-suction
pipe 276 has not only the first suction hole 278 for sucking liquid
refrigerant but also the second suction hole 279 for sucking gas
refrigerant. Generally, the opening area of the first suction hole 278 is
set to be equal to an area of a circle having a diameter of 0.5 mm to
prevent liquid refrigerant from returning to the compressor 22
excessively. However, in the first embodiment, the second suction hole 279
for sucking gas refrigerant is additionally formed on the gas-suction pipe
276 at the downstream refrigerant side of the first suction hole 278.
Therefore, the flow rate of the gas refrigerant passing through around the
first suction hole 278 in the gas-suction pipe 276 can be decreased due to
introduction of the gas refrigerant from the second suction hole 279,
resulting in decrease of quantity of the liquid refrigerant introduced
from the first suction hole 278. Thus, owing to the second suction hole
279, the opening area of the first suction hole 278 can be enlarged. That
is, in the first embodiment, the opening area of the first suction hole
278 can be increased to an area of a circle having a diameter of 1.0 mm.
As a result, the first suction hole 278 can be prevented from being
blocked by dirt and dust contained in liquid refrigerant, while the
compressor 22 is provided with an appropriate amount of the lubricating
oil and operates smoothly in a long period.
On the other hand, during the cooling mode, high-pressure high-temperature
gas refrigerant discharged from the compressor 22 is introduced into the
second heat exchanger 24 disposed outside the passenger compartment via
the four-way valve 23 to be cooled and condensed, as indicated by the
solid-line arrow in FIG. 1. High-pressure liquid refrigerant discharged
from the second heat exchanger 24 is introduced into the high-pressure
side expansion valve 26 through the check valve 25a to be decompressed to
middle-pressure gas-liquid two-phase refrigerant, and then introduced into
the gas-liquid separator 200. Liquid refrigerant being separated from the
gas-liquid two-phase refrigerant by the gas-liquid separator 200 is
introduced to the low-pressure side expansion valve 28 to be decompressed,
and then flows into the first heat exchanger 21 via the check valve 25c.
In the first heat exchanger 21, refrigerant absorbs heat from air blown by
the blower 6 to cool air blown toward the passenger compartment. The
evaporated gas refrigerant is sucked into the compressor 22 from the inlet
port 22b through the four-way valve 23. On the other hand, the gas
refrigerant in the gas-liquid separator 200 is sucked into the gas-suction
pipe 276 through both of the open end 277 and the second suction hole 279,
and is introduced into the gas-injection passage 29, while a little amount
of liquid refrigerant is also sucked and is introduced into the
gas-injection passage 29. The gas refrigerant flows through the
gas-injection passage 29 and is introduced into the compressor 22 from the
gas-injection port 22c.
During the cooling mode, gas refrigerant and liquid refrigerant is sucked
and is introduced from the gas-liquid separator 200 to the compressor 22
by the gas-suction pipe 276, similarly to the operation in the heating
mode. However, viscosity of the lubricating oil to be introduced into the
compressor 22 tends to be lower than that in the heating mode because
evaporating temperature of refrigerant in the first heat exchanger 21 is
generally higher than 0.degree. C. Therefore, during the cooling mode,
quantity of the lubricating oil returning to the inlet port 22b of the
compressor 22 from the first heat exchanger 21 is relatively large. Thus,
in the cooling mode, the compressor 22 is originally not likely to be
short of the lubricating oil.
A second preferred embodiment of the present invention will be now
described with reference to FIG. 3.
As shown in FIG. 3, in the second embodiment, a gas-liquid separator 300
has an inlet pipe 274, an outlet pipe 275 and a gas-suction pipe 276,
similarly to those in the first embodiment. The gas-suction pipe 276 has a
first suction hole 278 for sucking liquid refrigerant in the gas-liquid
separator 300. In the second embodiment, a filter 281 is attached to an
open end of the outlet pipe 275, and a filter 282 held by a block 283 is
attached to the gas-suction pipe 276 to cover the first suction hole 278.
Therefore, liquid refrigerant can be filtered before entering the outlet
pipe 275 and the gas-suction pipe 276. This prevents dirt and dust
contained in liquid refrigerant from being introduced into the outlet pipe
275 and the gas-suction pipe 276. This further prevents the first suction
hole 278 from being blocked by dirt and dust contained in liquid
refrigerant. The other portions in the second embodiment are similar to
those in the first embodiment, and the explanation thereof is omitted.
Although the present invention has been fully described in connection with
preferred embodiments thereof with reference to the accompanying drawings,
it is to be noted that various |changes and modifications will become
apparent to those skilled in the art.
In the above-described embodiments, the opening area of the second suction
hole 279 is larger than that of the open end 277, and the opening area of
the open end 277 is larger than that of the first suction hole 278.
However, when the opening area of the first suction hole 278 is made
smaller, the opening area of the second suction hole 279 may be made
smaller, because the opening area of the second suction hole 279 is
determined according to the opening area of the first suction hole 278. In
this case, the opening area of the open end 277 may be larger than that of
the second suction hole 279, and the opening area of the second suction
hole 279 may be larger than that of the first suction hole 278.
Such changes and modifications are to be understood as being within the
scope of the present invention as defined by the appended claims.
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