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United States Patent |
5,725,248
|
Inoue
,   et al.
|
March 10, 1998
|
Webbing height adjuster
Abstract
A webbing height adjuster of the invention is formed of a movable member
disposed on a guide rail on a vehicle to be slidable in the longitudinal
direction; a lock pin disposed on the movable member to be movable in a
direction of engaging and slipping off one of engaging portions of the
guide rail; a control member slidably mounted on the movable member and
having a pair of side walls to sandwich the lock pin; and a driven pin
mounted on the lock pin to form a T-shape. Each of the side walls has a
notching groove which opens in a direction of slipping of the lock pin
from one of the engaging portions, and a cam face formed in the notching
groove and engaging the driven pin. The control member controls the
movement of the lock pin in the direction of engaging and slipping off by
sliding relative to the movable member. The driven pin with the lock pin
can be easily assembled with the movable member.
Inventors:
|
Inoue; Katsumi (Gamoh-gun, JP);
Isonaga; Kazutomo (Wako, JP)
|
Assignee:
|
Takata Corporation (Tokyo, JP);
Honda Motor Co., Ltd. (Tokyo, JP)
|
Appl. No.:
|
687200 |
Filed:
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July 25, 1996 |
Foreign Application Priority Data
Current U.S. Class: |
280/801.2; 297/483 |
Intern'l Class: |
B60R 022/20 |
Field of Search: |
280/801.2,801.1,808
297/483
|
References Cited
U.S. Patent Documents
4861071 | Aug., 1989 | Takada | 280/801.
|
4917403 | Apr., 1990 | Gyoda et al. | 280/801.
|
Primary Examiner: Dickson; Paul N.
Attorney, Agent or Firm: Kaensaka & Takeuchi
Claims
What we claim is:
1. A webbing height adjuster comprising:
a guide rail fixed to a vehicle body and provided with a predetermined
number of engaging portions formed in a longitudinal direction;
a movable member disposed on the guide rail to be slidable in the
longitudinal direction and on which a webbing support is mounted;
a lock pin disposed in the movable member to be movable in directions of
engaging and slipping off one of said engaging portions;
biasing means always biasing the lock pin in a direction of engaging one of
the engaging portions;
a control member slidably mounted on said movable member and having a pair
of side walls to sandwich said lock pin, each of said side walls having a
notched groove which opens in the slipping off direction and a cam face
formed in the notched groove, said control member controlling a movement
of said lock pin in the directions of engaging and slipping off by sliding
relative to said movable member; and
a driven pin mounted to said lock pin to form a T-shape together with said
lock pin, end portions of the driven pin engaging said cam faces to be
driven by a movement of the cam faces due to the sliding of said control
member.
2. A webbing height adjuster as claimed in claim 1, wherein said movable
member is provided with a covering member at a position where said lock
pin is mounted, and the covering member is formed in a box shape having a
rectangular section comprising a bottom plate, two side plates, and a top
plate and is opened in a sliding direction of said control member, a
portion of said lock pin passes through said bottom plate of said covering
member to be positioned inside said covering member, said bottom plate of
said covering member is provided with a first opening allowing said driven
pin to pass therethrough in such a direction that said driven pin engages
said cam faces, and said control member is slidably mounted to said
covering member.
3. A webbing height adjuster as claimed in claim 2, wherein said covering
member is provided with a cylindrical column between said bottom plate and
said top plate, a portion of said lock pin positioned inside said covering
member is slidably inserted into said column, and said column is provided
with a second opening allowing sliding of said driven pin and formed
continuously with said first opening of said bottom plate in the
longitudinal direction of said column.
4. A webbing height adjuster as claimed in claim 1, wherein said movable
member includes a covering member with a groove so that before the control
member is assembled with the movable member, the lock pin and the driven
pin in the T-shape slide in the covering member, and then, when the
control member is inserted into the covering member, the driven pin is
placed on and engaged with the cam faces.
Description
BACKGROUND OF THE INVENTION
The present invention relates to a webbing height adjuster used in a seat
belt device for a vehicle to adjust the height position of the webbing.
Vehicles such as automobiles are provided with seat belt devices mounted
for seats of the vehicles. A three-point type seat belt device is an
example of such a conventional seat belt device. The three-point type seat
belt device comprises a shoulder belt for restraining the shoulder, chest,
and abdomen of a vehicle occupant, and a lap belt continuously formed with
the shoulder belt for restraining the hip of the occupant.
It is desirable that the webbing constituting the seat belt is worn by the
occupant in such a position so as to fit the occupant as much as possible,
in order to effectively restrain the occupant in an emergency and to allow
the occupant to be in comfort without a sense of oppression. Because the
shoulder belt supports the portion from the shoulder to the abdomen
through the chest of the occupant, the shoulder belt is particularly
desirable to be in such a position so as to fit the occupant. On the other
hand, there is a wide variety of people who sits in the seat, such as a
child, an adult of a big body, an adult of a small body and so on, that
is, the body sizes of occupants are, of course, different. Therefore, the
seat belt device is previously provided with a webbing height adjuster
which can adjust the height position of the webbing for each occupant to
allow the webbing to fit the body of the occupant.
A webbing height adjuster disclosed in Japanese Unexamined Published Patent
Application No. H1-273749 is one of such conventional webbing height
adjusters.
As shown in FIG. 12, the webbing height adjuster comprises a guide rail 102
fixed to a vehicle body and provided with a predetermined number of
positioning recesses 101 vertically disposed in line, a slider 105
slidably disposed on the guide rail 102 and provided with a slip joint 104
guiding the webbing 103, an operational button 108 disposed on the slider
105 in such a manner as to allow the operational button 108 to slide in a
predetermined range and provided with a pair of side walls 107 forming a
hollow portion, a lock pin 109 slidably disposed on the slider 105, one
end of which is inserted into the hollow portion 106 of the operational
button 108 in such a manner as to allow the relative movement thereof and
the other end is engagable to one of the positioning recesses 101 of the
guide rail 102, a pin 111 fixed to an end of the lock pin 109 and crossing
between right-angled triangular holes 110 formed in a pair of side walls
107, respectively, of the operational button 108, and a return spring 112
always biasing the lock pin 109 to the positioning recesses 101.
Suppose the webbing height adjuster as structured above is in state a where
the lock pin 109 shown in this figure is engaged in the uppermost
positioning recess 101. By pressing the operational button 108 downward by
manual, the operational button 108 slides downward relative to the slider
105 and the pin 111 is therefore guided by slant faces 113 of the
triangular holes 110 to move rightward in this figure against the biasing
force of the return spring 112. The rightward movement of the pin 111
causes the lock pin 109 to move rightward so that the lock pin 109 slips
off the uppermost positioning recess 101. Therefore, the slider 105 is now
slidable relative to the guide rail 102. By further pressing the
operational button 108 downward, the slider 105 slides down together with
the operational button 108 being guided by the guide rail 102. By
releasing the operational button 108 when the lock pin 109 is positioned
at the level of the best positioning recess 101 to fit the body of the
vehicle occupant, the operational button 108 slides upward relative to the
slider 105 by the biasing force of a return spring 114 and the lock pin
109 therefore moves leftward by the biasing force of the return spring 112
so as to engage the positioning recess 101. In such a manner, the webbing
103 is adjusted to the best position to fit the body of the occupant.
By the way, in the webbing height adjuster as mentioned above, it is
conceivable that the pin 111 is previously fixed to the lock pin 109
before assembling the operational button 108, the lock pin 109, the pin
111, and the return spring 112 to the slider 105 in order to decrease the
number of assembly steps. However, the lock pin 109 with the pin 111
already fixed thereto cannot pass through the slider 105. Therefore, a
portion to which the pin 111 is fixed (hereinafter, referred to the
"pin-fixed portion") of the lock pin 109 must be inserted into the slider
105 to the operational button 108 side to face the triangular holes 110 of
the operational button 108 first and in this state, the pin 111 is fixed
to the lock pin 109. It not only increases the number of assembly steps
but also takes a lot of time to position the pin-fixed portion of the lock
pin 109 because the pin-fixed portion must be faced to the triangular
holes 110 against the biasing force of the return spring 112, thereby
making the assembly of the lock pin 109 difficult.
In such a webbing height adjuster, the return spring 112 biasing the lock
pin 109 is accommodated in the slider 105 at the guide rail 102 side, and
the operational button 108 is disposed on the slider 105 at the opposite
side of the guide rail 102. This increases not only the thickness of the
webbing height adjuster but also the length of the lock pin 109 since the
pin 111 fixed to the lock pin 109 is designed to cross between the
triangular holes 110 in the side walls 107 of the operational button 108.
As a result, when the webbing height adjuster is mounted on a narrow
portion of the vehicle body such as a center pillar, it is difficult and
takes a lot of time to mount the webbing height adjuster.
Since the triangular holes 110 of the operational button 108 and the pin
111 crossing between the triangular holes 110 are exposed to the cabin,
thereby making the appearance worse.
To overcome such problems, it is conceivable that by providing a cover for
covering the pin 111 and making the return spring 112 to penetrate the
slider 105 to be supported by the cover to allow the pin 111 to be fixed
to a portion, near the guide rail 102, of the lock pin 109, the length of
the lock pin 109 so that is shortened, the thickness of the webbing height
adjuster is decreased, and the pin 111 is disappeared from the occupant.
However, in case of such a cover provided, the triangular holes 110 and the
pin 110 of the lock pin 109 are disappeared by the cover so that it is
almost impossible to fix the pin 111 to the lock pin 109 with the pin 111
being inserted into the triangular holes 110 after assembling the
operational button 108, the lock pin 109, the return spring 112, and the
cover to the slider 105. Therefore, it is conceivable that the pin 111 is
previously fixed to the lock pin 109 and the lock pin 109 with the pin 111
is then assembled. In this case, it necessitates to insert the pin 111
into the hollow portion 106. However, since the pin 111 comes into contact
with the pair of side walls 107 with the pin 111 being oriented in such a
direction as to be supported between the side walls 107, the pin 111 must
be inserted into the hollow portion 106 with the pin being oriented
vertically, i.e. with the lock pin 109 being rotated at a predetermined
angle, and the lock pin 109 must be rotated in such a manner that the pin
111 faces the triangular holes 110 and extends in such a direction as to
cross between the side walls 107. Therefore, it is difficult and takes a
lot of time to assemble the lock pin 109 as well as the case mentioned
above.
SUMMARY OF THE INVENTION
The object of the present invention is to provide a webbing height adjuster
having an improved assembly property of a lock pin which allows the lock
pin to be quite easily assembled.
Another object of the present invention is to provide a webbing height
adjuster in which a driven pin of a lock pin is disappeared from outside.
For accomplishing the object, a webbing height adjuster of the invention
comprises: a guide rail fixed to a vehicle body and provided with a
predetermined number of engaging portions formed in the longitudinal
direction; a movable member disposed on the guide rail in such a manner as
to be slidable in the longitudinal direction and on which a webbing
support is mounted; a lock pin disposed on the movable member in such a
manner as to be movable in a direction of engaging and slipping off one of
the engaging portions; a biasing means always biasing the lock pin in a
direction of engaging one of the engaging portions; a control member
slidably mounted on the movable member and having a pair of side walls
provided with cam faces, respectively, to sandwich the lock pin, for
controlling the movement of the lock pin in the direction of engaging and
slipping off by sliding relative to the movable member; and a driven pin
mounted to the lock pin to form a T-like shape together with the lock pin
and both ends of which engage the cam faces, respectively to be driven by
the movement of the cam faces due to the sliding of the control member,
wherein the pair of side walls is each provided with a notching groove
formed therein and the each cam face is formed in the notching groove.
The movable member is provided with a covering member at a position where
the lock pin is mounted, and the covering member is formed in a box-like
shape having a rectangular section comprising a bottom plate, both side
plates, and a top plate and is opened in the sliding direction of the
control member, a portion of the lock pin passes through the bottom plate
of the covering member to be positioned inside the covering member, the
bottom plate of the covering member is provided with a first opening
allowing the driven pin to pass therethrough in such a direction that the
driven pin engages the cam faces, and the control member is slidably
mounted to the covering member.
The covering member is provided with a cylindrical column between the
bottom plate and the top plate, a portion of the lock pin positioned
inside the covering member is slidably inserted into the column, and the
column is provided with a second opening allowing the sliding of the
driven pin and formed continuously with the first opening of the bottom
plate in the longitudinal direction of the column.
In the webbing height adjuster as structured above according to the present
invention, for assembling the lock pin, in which the driven pin is
previously assembled to form together T-like shape, to the control member,
the lock pin is held against the biasing force of the biasing means with
the driven pin being laid in such a direction as to engage the cam faces
and being positioned allowing the pair of side walls of control member to
pass through a space between the driven pin and the movable member. After
the pair of side walls is positioned between the driven pin and the
movable member, the holding of the lock pin is released so that the lock
pin moves due to the biasing force of the biasing means, thereby engaging
the driven pin with the cam faces of the pair of side walls of the control
member. In this manner, the lock pin is assembled to the control member.
Therefore, it is no longer necessary to rotate the lock pin in such a
manner as to lay the driven pin in the longitudinal direction of the
control member, that is, in the direction different from such a direction
as to engage the cam faces. Therefore, the rotational operation of the
lock pin is not necessary, thereby facilitating the assembly of the lock
pin very much and decreasing the number of the working steps in the
assembly line.
Furthermore, since the driven pin is positioned in the covering member, the
driven pin is hidden by the covering member, thereby improving the
appearance.
In addition, since the lock pin is guided by the inner surface of the
column, the lock pin can smoothly and securely move.
Still other objects and advantages of the invention will in part be obvious
and will in part be apparent from the specification.
The invention accordingly comprises the features of construction,
combinations of elements, and arrangement of parts which will be
exemplified in the construction hereinafter set forth, and the scope of
the invention will be indicated in the claims.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 is a exploded perspective view showing an embodiment of a webbing
height adjuster according to the present invention;
FIG. 2 is a longitudinal sectional view of the embodiment shown in FIG. 1;
FIG. 3 is a perspective view of a covering member used in the embodiment
shown in FIG. 1;
FIG. 4 is a side view, partly broken away, of the covering member shown in
FIG. 3;
FIG. 5 is a sectional view taken along the line V--V in FIG. 4;
FIG. 6 is a bottom view of the covering member shown in FIG. 3;
FIG. 7 is a perspective view of a lock pin control slider used in the
embodiment shown in FIG. 1;
FIG. 8 is a view for explaining the assembling operation of the lock pin
and illustrating the start of the assembling operation of the lock pin;
FIG. 9 is a sectional view taken along the line IX--IX in FIG. 8;
FIG. 10 is a view for explaining one example of the assembling operation of
the lock pin in the embodiment shown in FIG. 1 and illustrating a state
where a driven pin and a cam groove are faced each other during assembling
the lock pin;
FIG. 11 is a view for explaining another example of assembling operation of
the lock pin in the embodiment shown in FIG. 1 and illustrating a state
where the driven pin and a portion other than the cam groove of sides of a
lock pin control slider; and
FIG. 12 is a vertical sectional view similar to FIG. 2 showing an example
of the conventional webbing height adjusters.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
As shown in FIG. 1, a webbing height adjuster 1 of this embodiment
comprises a guide rail 2, a lock pin adjusting slider 3 comparable to the
movable member of the present invention, a backlash and noise eliminator
4, a lock pin 5, a driven pin 6, a lock pin biasing spring 7, a collar 8,
a covering member 9, a lock pin control slider 10 comparable to the
control member of the present invention, a return spring 11, a nut 12, and
a covering plate 13, and a rivet 14.
The guide rail 2 has a metal flat bar like body 15 and a pair of rail
portions 16 and 17 formed along the both side edges of the body 15 by
bending the both side edges to extend in the longitudinal direction in
parallel with each other. The central portion of the body 15 is provided
with a predetermined number of engaging holes 18, 18, . . . (in the shown
case, five engaging holes) formed in line and equally spaced. As also
clearly shown in FIG. 2, the body has slopes 19, 19, . . . disposed on the
right edges, in FIG. 1, of the engaging holes 18, 18, . . . to slope
downward to the engaging hole 18, 18, . . . , respectively. These engaging
holes 18, 18, . . . are comparable to the engaging members of the present
invention. The body 15 is also provided with a projection-like stopper 20
formed in a left end portion, in FIG. 1, of the central portion thereof by
heaping up a portion of the central portion. The body 15 is further
provided with mounting holes 21, 22, into which mounting bolts 77, 78
(shown in FIG. 2) are inserted, respectively, formed in left and right end
portions, in FIG. 1, of the central portion thereof.
The lock pin adjusting slider 3 has a metal rectangular body 23 and a pair
of grooves 24, 25 formed along the both side edges of the body 23 by
bending the both side edges in a U-like shape to extend in the
longitudinal direction in parallel with each other. The grooves engage the
pair of rail portions 16, 17 of the guide rail 2, respectively to slide
along them. The central portion of the body 23 is provided with a through
hole 26 through which the lock pin 5 is inserted in such a manner that the
lock pin 5 is slidable relative to the body 23, a rivet hole 27 through
which the rivet 14 is inserted, and a nut through hole 28 through which
the nut 12 is inserted. The nut through hole 28 has a pair of flat faces
28a, 28b formed on the inner periphery to extend in the longitudinal
direction in parallel with each other.
The backlash and noise eliminator 4 has a resin rectangular plate-like body
29 and U-like groove forming parts, two of which are formed on each side
of the body 29 (In FIG. 1, though only two groove forming parts 30, 31 on
one side of the body 29 are shown, other two groove forming parts are
formed on the other side in the same manner). The U-like groove forming
parts engage the inner surfaces of the pair of grooves 24, 25 of the lock
pin adjusting slider 3. The body 29 is provided with circular holes 32, 33
and a rectangular hole 34 formed in the central portion thereof in
positions corresponding to the positions of the through hole 26, the rivet
hole 27, and the nut through hole 28 of the lock pin adjusting slider 3,
respectively. The circular holes 32, 33 are formed to have larger
diameters than the diameters of the corresponding through hole 26 and the
rivet hole 27. The rectangular hole 34 is formed in substantially the same
configuration of the head portion 12a of the nut 12 so that the head
portion 12a can be freely inserted into the rectangular hole 34. The
backlash and noise eliminator 4 is designed to be in close contact with
the surface of the lock pin adjusting slider 3, on which the pair of
U-like grooves 24, 25 are formed, by elastic stress resulting form slight
deformation of the backlash and noise eliminator 4 itself in such a
positions that the holes 32, 33, 34 correspond to the holes 26, 27, 28,
respectively.
The lock pin 5 is formed in a cylindrical shape with a step comprising
large- and small-diameter parts. The large-diameter part 5a of the lock
pin 5 is provided with a through hole 35 formed in the radial direction
and the small-diameter part 5b is provided with an annular groove 36. The
lock pin 5 and the driven pin 6 are assembled to form together T-like
shape by inserting the driven pin 6 into the through hole 35 of the lock
pin 5 (as shown in FIG. 5) and the C-like collar 8 is engaged to the
annular groove 36 to form a periphery flush with the periphery of the
small-diameter part 5b.
As shown in FIG. 3, the covering member 9 has a body 37 made of resin
wherein a half in the longitudinal direction is a box-like portion 37a
having a rectangular section and the other half comprises a slab portion
37c integrated with a bottom plate 37b of the box-like portion 37a. The
box-like portion 37a increases the strength of the covering member 9, that
is, the box-like portion 37a acts as a reinforcement of the operational
unit of the webbing height adjuster 1. The body 37 is provided with a pair
of guide grooves 38, 39 extending in the longitudinal direction in
parallel with each other. As described later, the lock pin control slider
10 is guided by the guide grooves 38, 39 to slide.
As shown in FIG. 4 in detail, the cylindrical column 40 is disposed in the
center of the box-like portion 37a of the body 37 to stand straight on the
bottom plate 37b to project from a top plate 37d. The column 40 and the
bottom plate 37b have an axial slot 41 with bottom, opening at the a
bottom, and an plate 37b side, a section of which is circular. The
diameter of the axial slot 41 is designed to allow the large-diameter part
5a of the lock pin 5 to be slidably inserted into the axial slot 41. In
addition, as shown in FIG. 4 and FIG. 5 in detail, the column 40 is
provided with a pair of openings 42, 43 formed in side walls extending
perpendicular to the longitudinal direction of the body 37 to extend in
the longitudinal direction of the column 40 so as to allow the
communication between the axial slot 41 to the outside of the column 40.
Moreover, as clearly shown in FIG. 6, the bottom plate 37b is provided
with a pair of openings 44, 45 extending perpendicular to the longitudinal
direction of the body 2 to communicate with the openings 42, 43. The
openings 42, 43 are designed in size to allow the driven pin 6 to be
inserted to slide along the openings 42, 43 and the openings 44, 45 are
designed in size to allow the passage of the driven pin 6.
As shown in FIG. 4 and FIG. 5, the lock pin 5 is slidably inserted into the
axial slot 41 and the lock pin biasing spring 7 is accommodated between
the lock pin 5 and the bottom of the axial slot 41. On the other hand, the
box-like portion 37a has side plates 37e, 37f on the both sides, which
have mounting grooves 46, 47 formed on the outer surfaces thereof,
respectively, in the longitudinal direction. The column 40 is provided
with a slider garnish mount portion 48. Further, as shown in FIG. 4 and
FIG. 6, the slab portion 37c has a vertical wall 49 extending downward
from the edge of the slab portion 37c. The vertical wall 49 is provided
with a spring support projection 50 formed in the center thereof in the
longitudinal direction for supporting one end of a return spring 11.
Moreover, the vertical wall 49 is provided with a projection 51 extending
toward the box-like portion 37a, thereby forming an engaging groove 52
into which one end of the body 23 of the lock pin adjusting slider 3 is
inserted. The bottom plate 37b of the box-like portion 37a is provided
with a rivet hole 53 into which the rivet 14 is inserted.
As shown in FIG. 7, the lock pin control slider 10 has a body 54 made of
resin to have two legs which comprises a pair of side walls 54a, 54b, a
connection 54c connecting the both side walls 54a and 54b, a slab portion
54d extending from the connection 54c in the longitudinal direction. One
side wall 54a is provided with a cam groove 57 opening upward comprising a
slant face 55 and a vertical face 56 and the other side wall 54b is also
provided with a cam groove 60 opening upward comprising slant face 58 and
a vertical face 59. The cam grooves 57, 60 are comparable to the notching
grooves of the present invention and the slant faces 55, 58 are comparable
to the cam faces of the present invention.
The body 54 of the lock pin control slider 10 further comprises guides 61,
62 at the lower ends of the pair of side walls 54a, 54b, respectively,
which are slidably engaged in the guide grooves 38, 39 of the covering
member 9. Each guide 61, 62 has two small projections 63, 64, 65 (one
small projection of the guide 61 is not shown and not marked) on an outer
edge thereof, which come in contact with the vertical wall of each guide
groove 38, 39. The distance between the guides 61 and 62 is set to be
longer than the outer diameter of the column 40. The slab portion 54d is
provided with a vertical wall 66 standing downward from the lower surface
at the end thereof. As shown in FIG. 2, the vertical wall 66 is provided
with a spring support projection 67 at the center thereof projecting in
the longitudinal direction for supporting the other end of the return
spring 11.
The nut 12 comprises the head portion 12a and a thread portion 12b and has
a pair of flat faces 12c, 12d parallel to each other formed by cutting
linearly outer peripheries of the head portion 12a and the thread portion
12b. The thread portion 12b is inserted into the nut through hole 28 of
the lock pin adjusting slider 3 and, at the same time, the head portion
12a is engaged in the rectangular hole 34 of the backlash and noise
eliminator 4. In this state, the flat face 12c of the nut 12 faces the
flat face 28a of the lock pin adjusting slider 3 and the flat face 12b of
the nut 12 faces the flat face 28b of the lock pin adjusting slider 3 so
that the nut 12 is prevented from rotating relative to the lock pin
adjusting slider 3.
The covering plate 13 has a through hole 68 into which the nut 12 is
inserted not allowing the relative rotation and engaging portions 69, 70
which are engaged in the mounting grooves 46, 47 of the box-like portion
37a. As shown in FIG. 2, the covering plate 13 is disposed not to allow
the guide rail 2 to be seen from the cabin through a webbing through hole
72 of the slider garnish 71.
For assembling the webbing height adjuster 1, after inserting the lock pin
biasing spring 7 into the axial slot 41 of the column 40 of the covering
member 9 as shown in FIG. 8, the lock pin 5 in which the driven pin 6 is
previously inserted into the through hole 35 thereof and the collar 8 is
engaged in the annular groove 36 thereof so as to form together T-like
shape is inserted into the axial slot 41 with the driven pin 6 laying in a
direction perpendicular to the longitudinal direction of the covering
member 9 as the mounting direction. At this point, since the driven pin 6
lays in the direction perpendicular to the longitudinal direction of the
covering member 9 as shown in FIG. 9, the driven pin 6 fits in the
openings 44, 45 of the bottom plate 37b and the openings 42, 43 of the
side walls of the column 40 so that the driven pin 6 is smoothly inserted
into the openings 44, 45, 42, 43 and the lock pin 5 is easily inserted
into the axial slot 41. As shown in FIG. 10, the lock pin 5 is inserted by
such an amount that the driven pin 6 is located at a level higher than the
side walls 54a, 54b of the lock pin control slider 10 and is held at the
position.
After that, in a state where one end of the return spring 11 is supported
by the spring support projection 50 of the covering member 9 and the other
end of the return spring 11 is supported by the spring support projection
67 of the lock pin control slider 10, the guides 61, 62 of the lock pin
control slider 10 are inserted into the guide grooves 38, 39 of the
covering member 9 and then the lock pin control slider 10 are slid along
the guide grooves 38, 39 toward the box-like portion 37a of the covering
member 9. At this point, since the small arc-like projections 63, 64, 65
of the guides 61, 62 come into contact with the vertical faces of the
guide grooves 38, 39, the lock pin control slider 10 is prevented from
tilting relative to the longitudinal direction of the covering member 9 so
as to allow the lock pin control slider 10 to smoothly slide.
As shown, while the lock pin control slider 10 is held at this position
where the vertical faces 56, 59 of the cam grooves 57, 60 of the lock pin
control slider 10 pass through the driven pin 6, the hold of the lock pin
5 is released so that the lock pin 5 moves in such a direction as to slip
off the axial slot 41 by the biasing force of the lock pin biasing spring
7, that is, downward in FIG. 10. As the driven pin 6 comes into contact
with the slant faces 55, 58 of the cam grooves 57, 60, the lock pin 5 is
prevented from moving downward and the driven pin 6 is held in a state
where it engages the cam grooves 57, 60, After that, by releasing the hold
of the lock pin control slider 10, the lock pin control slider 10 moves in
such a direction as to slip off the covering member 9 by the biasing force
of the return spring 11, that is, rightward in FIG. 10. As the vertical
faces 56, 59 of the cam grooves 57, 60 come into contact with the driven
pin 6, the lock pin control slider 10 is prevented from further moving
rightward and the vertical faces 56, 59 of the cam grooves 57, 60 are held
in a state where they engage the driven pin 6. In this manner, the lock
pin 5 in which the driven pin 6 and the collar 8 are previously assembled,
the lock pin biasing spring 7, the lock pin control slider 10, and the
return spring 11 are assembled to the covering member 9 as shown in FIG.
4. In the state shown in FIG. 4, the driven pin 6 is positioned at the
lowermost position of the cam grooves 57, 60 and the lock pin 5 thus
protrudes fully from the covering member 9.
On the other hand, the backlash and noise eliminator 4 is assembled in such
a manner as to bring it into close contact with the surface of the lock
pin adjusting slider 3, on which the pair of U-like grooves 24, 25 are
formed, in such a position that the holes 32, 33, 34 correspond to the
holes 26, 27, 28, respectively. Then, the cover member 9 in which the lock
pin 5 and the lock pin control slider 10 are already assembled as
described above is assembled onto the lock pin adjusting slider 3. As
shown in FIG. 2 and FIG. 4, the engaging groove 52 of the covering member
9 is engaged to the end of the body 23 of the lock pin adjusting slider 3
and the rivet hole 53 of the covering member 9 is fit on the rivet hole 27
of the lock pin adjusting slider 3. After that the rivet 14 is inserted
into the rivet holes 53, 27 and is fixed. In this manner, the covering
member 9 is assembled to the lock pin adjusting slider 3. Where the rivet
holes 27, 53 are fit on, the axial slot 41 are fit on the hole 26 of the
lock pin adjusting slider 3. Therefore, when the covering member 9 is
assembled to the locking adjusting slider 3, the lock pin 5 passes through
the hole 26, 32 to project therefrom as shown in FIG. 2.
Then, the engaging portions 69, 70 of the cover plate 13 are engaged into
the mounting grooves 46, 47 of the box-like portion 37a, respectively and
the through hole 68 of the cover plate 13 is fit on the nut through hole
28 of the lock pin adjusting slider 3. After that, the thread portion 12b
of the nut 12 is inserted into the hole 34 and the nut through hole 28
from the lock pin adjusting slider 3 side as shown in FIG. 2 and the bolt
73 is screwed into the nut 12, thereby fixing the lock pin adjusting
slider 3 and the cover plate 13 between the head 73a of the bolt 73 and
the head portion 12a of the nut 12. In this manner, the lock pin 5, the
covering member 9, the lock pin control slider 10, and the cover plate 13
are assembled to the lock pin adjusting slider 3. It should be noted that
the slip anchor 75 supporting and guiding the webbing 74 is mounted to the
head 73a of the bolt 73 in such a manner as to rotate in the axial
direction of the bolt 73 as shown in FIG. 2.
By engaging the U-like grooves 24, 25 of the lock pin adjusting slider 3 in
the aforementioned state into the rail portions 16, 17 of the guide rail
2, respectively, the lock pin adjusting slider 3 is slidably assembled
into the guide rail 2. In this state, the groove forming parts 30, 31 of
the backlash and noise eliminator 4 are disposed between the U-like
grooves 24, 25 and the rail portions 16, 17 so that the lock pin adjusting
slider 3 can be assembled into the guide rail 2 without any backlash and
noise.
On the other hand, the operational member 76 is assembled into the slider
garnish 71 by engaging the guiding portions 76b of the operational member
76 into stopper guides of the slider garnish 71 and bringing the knob 76a
into contact with the ribs 83.
The guide rail 2 is fixed to a potion of the vehicle body such as a
predetermined position of a center pillar 80 by mounting bolts 77, 78 in
such a manner that the slopes 19 of the engaging holes 18 are positioned
in the upper side as shown in FIG. 2. After that, the slider garnish 71
assembled with the operational member 76 is fixed to the slider garnish
mount portion 48 of the covering member 9. In this manner, the webbing
height adjuster 1 of this embodiment is assembled. Finally, a center
pillar garnish 79 is mounted to the center pillar 80 to cover portions
other than the operating portion 71a of the slider garnish 71, the webbing
through hole 72, and the knob 76a of the operational member 76.
It should be noted that the operational member 76 and the lock pin control
slider 10 may be integrally formed, in other words, the lock pin control
slider 10 may be designed to function as the operational member 76 in
addition to its function.
The description will now be made as regard to the operation of the webbing
height adjuster 1 of this embodiment as described above.
As shown in FIG. 2, suppose the webbing height adjuster 1 is in a state
where the lock pin 5 is engaged to the second uppermost engaging hole 18
so that the lock pin adjusting slider 3 can not move up and down. In this
state, the slip anchor 75 can not move up and down and the position
thereof is fixed. When it is necessary to lower the position of the slip
anchor 75 from this position in order to fit with the body of the occupant
who is small such as a child, the operational member 76 are pressed
downward and the lock pin control slider 10 is moved downward with the
operational member 76. At this point, since the operational force of the
operational member 76 is transmitted substantially equally to the both
side walls 54a and 54b by the connection 54c, the lock pin control slider
10 can smoothly slide. As the lock pin control slider 10 is moved
downward, the driven pin 6 is guided by the slant faces 55, 58 of the cam
grooves 57, 60 to move leftward in FIG. 2, thereby also moving the lock
pin 5 leftward, that is, in such a direction that the lock pin 5 slips off
the engaging hole 18. The lock pin 5 completely slips off the engaging
hole 18 when the driven pin 6 reaches the uppermost position of the slant
faces 55, 58 of the cam grooves 57, 60 as shown by two-dotted lines by the
further downward movement of the lock pin control slider 10. This makes
the lock pin adjusting slider 3 slidable up and down. In this state, the
lock pin adjusting slider 3 is moved downward by pressing the slider
garnish 71 and the operation member 76 downward with grasping the
operating portion 71a of the slider garnish 71.
By releasing the operation member 76 when the webbing is in the best
position to fit with the body of the occupant, the lock pin control slider
10 moves upward by the biasing force of the return spring 11 and the lock
pin 5 moves rightward by the biasing force of the lock pin biasing spring
7. When the lock pin 5 completely faces one of the engaging holes 18 at
this point, the lock pin 5 engages into the engaging hole 18 so as to
prevent the lock pin adjusting slider 3 from moving up and down. In such a
manner, the slip anchor 75 is held in another position where the webbing
successfully fits with the body of the occupant. On the other hand, when
the lock pin 5 faces a part of guide rail 2 between the adjacent engaging
holes 18 and 18, the lock pin 5 comes into contact with the guide rail 2
not to engage into one of the engaging holes 18. In this case, by moving
the slider garnish 71 up or down to finely adjust the position of the lock
pin 5, the lock pin 5 is engaged into one of the engaging holes 18. In
such a manner, the webbing is in such a position that substantially fits
with the body of the occupant.
It should be noted that the lock pin adjusting slider 3 is prevented form
moving downward because the lock pin adjusting slider 3 comes into contact
with the stopper 20.
When it is necessary to rise the position of the slip anchor 75 from the
position shown in FIG. 2 in order to fit with the body of the occupant
such as an adult of a big body, the operational member 76 are pressed
downward so that the lock pin 5 completely slips off the engaging hole 18
to allow the vertical movement of the lock pin adjusting slider 3 in the
same manner as the case of lowering the slip anchor 75. In this state, in
the inverse manner of the case of lowering the slip anchor 75 described
above, the lock pin adjusting slider 3 is moved upward by pressing the
slider garnish 71 together with the operational member 76 upward. Since
the operation after that is completely the same as the case of lowering
the position of the slip anchor 75, the description will be omitted. It
should be noted that even when the lock pin 5 is engaged into the engaging
hole 18 other than the engaging hole 18 shown in FIG. 2, the webbing
height adjuster 1 operates in the same manner.
In the webbing height adjuster 1 of this embodiment as structured above,
for assembling the lock pin 5 already fixed with the driven pin 6 to the
lock pin control slider 10, the lock pin 5 is pressed into the axial slot
41 of the covering member 9 with the driven pin 6 laying in the direction
perpendicular to the longitudinal direction of the lock pin control slider
10 as the original mounting direction of the driven pin 6 until the both
side walls 54a, 54b of the lock pin control slider 10 are allowed to pass
through under the driven pin 6. After that, the lock pin control slider 10
is slid relative to the covering member 9 until the cam grooves 57, 60
face the driven pin 6. In this manner, the lock pin 5 can be assembled
into the lock pin control slider 10. That is, only by linear movement of
the lock pin 5 and the lock pin control slider 10, the lock pin 5 can be
easily assembled into the lock pin control slider 10. Therefore, since it
is no longer necessary to rotate the lock pin, there is no rotational
operation of the lock pin like the prior art as mentioned above, thereby
facilitating the assembly of the lock pin very much and decreasing the
number of the assembly steps.
Since the slant faces 55, 58 of the cam grooves 57, 60 are designed to have
a predetermined length for guiding the driven pin 6, the length of the cam
grooves 57, 60 in the longitudinal direction of the lock pin control
slider 10 is designed to be significantly large. Therefore, it is not
necessary to highly precisely position the driven pin 6 and the cam
grooves 57, 60 to face each other, thereby further facilitating the
assembly of the driven pin 6.
In addition, it is not always necessary to face the driven pin 6 to the cam
grooves 57, 60 and the driven pin 6 may be faced to portions other than
the cam grooves 57, 60 of the side walls 54a, 54b as shown in FIG. 11. In
this case, by releasing the lock pin 5 from being pressed, the lock pin 5
moves downward in FIG. 11 so that the driven pin 6 comes into contact with
the other portions than the cam grooves 57, 60 of the side walls 54a, 54b.
When the driven pin 6 is in contact with the parts of the side walls 54a,
54b, the lock pin control slider 10 may be just further pushed into the
covering member 9 for assembling the lock pin 5 to the covering member 9.
This also further facilitates the assembly of the driven pin 6.
Further, since this embodiment allows the driven pin 6 to be previously
assembled to the lock pin 5, the assembly of the driven pin in the
assembly line is no longer needed, thereby decreasing the number of the
working steps in the assembly line.
Furthermore, since the driven pin 6 is positioned in the box-like portion
37a of the covering member 9, the driven pin 6 is hidden by the covering
member 9, thereby improving the appearance.
Since the lock pin 5 is guided by the inner surface of the axial slot 41 of
the column 40, the lock pin 5 can smoothly and securely move.
In addition, the lock pin biasing spring 7 biasing the lock pin 5 is
disposed between the both side walls 54a, 54b of the lock pin control
slider 10, thereby allowing the lock pin 5 to have shorter length. This
also reduces the thickness of the webbing height adjuster 1 and
facilitates the mounting of the webbing height adjuster even when it
should be mounted on a narrow portion of the vehicle body such as a center
pillar.
Since the cover plate 13 blocks the sight from the cabin through the
webbing through hole 72 of the slider garnish 71, the guide rail 2 is
hidden, thereby improving the appearance even when the lock pin adjusting
slider 3 is positioned at any place of the guide plate 2.
As apparent from the above description, according to the webbing height
adjuster of the present invention, it no longer necessitate the rotational
operation of the lock pin for assembling the lock pin, thereby
facilitating the assembly of the lock pin and decreasing the number of the
assembly steps. Therefore, this improve the assembly property of the lock
pin.
According to the present invention, the driven pin is hidden by the
covering member, thereby improving the appearance.
According to the present invention, the lock pin can be smoothly and
securely operated.
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