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United States Patent |
5,715,804
|
Izuta
|
February 10, 1998
|
Hybrid bow string formed from strands of polyethylene resin and
polyparabenzamide/polybenzobisoxazole resin
Abstract
A plurality of first strands are bundled with a plurality of second strands
for forming a string used in a bow, and the first strand and the second
strand are respectively made from filaments of polyethylene resin and
filaments of polyparabenzamide resin or polybenzobisoxazole resin so as to
mutually compensate drawbacks of these resins.
Inventors:
|
Izuta; Tadao (Shizuoka, JP)
|
Assignee:
|
Yamaha Corporation (JP)
|
Appl. No.:
|
735732 |
Filed:
|
October 23, 1996 |
Foreign Application Priority Data
Current U.S. Class: |
124/90; 57/237; 428/364 |
Intern'l Class: |
F41B 005/14 |
Field of Search: |
124/90
57/236,237
428/357,364
|
References Cited
U.S. Patent Documents
4198494 | Apr., 1980 | Burckel | 525/432.
|
4228218 | Oct., 1980 | Takayanagi et al. | 525/58.
|
4497868 | Feb., 1985 | Reinehr et al. | 428/400.
|
4528223 | Jul., 1985 | Kumazawa et al. | 428/34.
|
4622265 | Nov., 1986 | Yoon et al. | 428/364.
|
4783367 | Nov., 1988 | Maatman et al. | 428/364.
|
4957807 | Sep., 1990 | McCullough et al. | 428/222.
|
5165993 | Nov., 1992 | Van Anholt et al. | 428/364.
|
5168011 | Dec., 1992 | Kovar et al. | 428/373.
|
5371153 | Dec., 1994 | Kuribayashi et al. | 525/423.
|
5598831 | Feb., 1997 | Izuta | 124/90.
|
Foreign Patent Documents |
58-27279 | Jun., 1983 | JP.
| |
61-175796 | Nov., 1986 | JP.
| |
61-175797 | Nov., 1986 | JP.
| |
Primary Examiner: Ricci; John A.
Attorney, Agent or Firm: Ostrolenk, Faber, Gerb & Soffen, LLP
Parent Case Text
This is a Continuation-in-part of application Ser. No. 08/506,179, filed
Jul. 25, 1995 and now U.S. Pat. No. 5,598,831.
Claims
What is claimed is:
1. A string for a bow comprising:
a plurality of first bundles each formed from filaments of ultra high
molecular weight polyethylene resin; and
a plurality of second bundles stranded with said plurality of first
bundles, each of said plurality of second bundles being formed from
filaments of polyparabenzamide or polybenzobisoxazole resin.
2. The string as set forth in claim 1, in which said second bundles are
formed from filaments of polyparabenzamide.
3. The string as set forth in claim 2, in which each of said filaments of
each first bundle is 5 to 20 denier in thickness, 80 to 150 GPa in tensile
elastic modulus and 0.96 to 0.98 in specific gravity, and
each of said filaments of each second bundle is 1 to 15 denier in
thickness, 100 to 180 GPa in tensile elastic modulus and 1.43 to 1.48 in
specific gravity.
4. A string as set forth in claim 3, in which the content of said second
bundles is from 15 percent to 60 percent with respect to said string.
5. The string as set forth in claim 4, in which the content of said second
bundles is between 25 and 45 percent.
6. A string as set forth in claim 1, in which the content of said second
bundles is from 15 percent to 60 percent with respect to said string.
7. The string as set forth in claim 6, in which the content of said second
bundles is between 25 and 45 percent.
8. The string as set forth in claim 1, in which each of said plurality of
second bundles is formed from filaments of polybenzobisoxazole resin.
9. The string as set forth in claim 8, in which each of said filaments of
each first bundle is 5 to 20 denier in thickness, 80 to 150 GPa in tensile
elastic modulus and 0.96 to 0.98 in specific gravity, and
each of said filaments of each second bundle is 1 to 15 denier in
thickness, 100 to 180 GPa in tensile elastic modulus and 1.43 to 1.48 in
specific gravity.
10. A string as set forth in claim 9, in which the content of said second
bundles is from 15 percent to 60 percent with respect to said string.
11. The string as set forth in claim 10, in which the content of said
second bundles is between 25 and 45 percent.
12. A string as set forth in claim 8, in which the content of said second
bundles is from 15 percent to 60 percent with respect to said string.
13. The string as set forth in claim 12, in which the content of said
second bundles is between 25 and 45 percent.
14. A bow string comprising:
a plurality of commingled yarns bundled together through a wrench,
each of said commingled yarns including a plurality of bundles of ultra
high molecular weight polyethylene resin filaments and a plurality of
bundles of polybenzobisoxazole resin filaments.
Description
FIELD OF THE INVENTION
This invention relates to a bow string and, more particularly, to a hybrid
bow string made from polyethylene resin strands and
polyparabenzamide/polybenzobisoxazole resin strands.
DESCRIPTION OF THE RELATED ART
Various strings of a bow are disclosed in Japanese Utility Model
Publication of Examined Application No. 58-27279 and Japanese Utility
Model Publication of Unexamined Application Nos. 61-175796 and 61-175797.
These prior art strings are made from filaments of polyester, filaments of
polyparabenzamide resin or filaments of ultra high molecular weight
polyethylene resin.
The polyester filament commercially available in Japan are called Tetron
(trade mark) and Dacron (also trade mark). Typical properties of the
polyester filament are 1.4 in specific gravity (gram/cubic centimeter),
5.23 in mass (gram) and 150 in spring constant (N).
A typical example of the aramid filament is called as Kevlar (trade mark),
and has the specific gravity of 1.45 (gram/cubic centimeter), the mass of
7.77 (gram) and the spring constant of 950 (N).
Tekmilon (trade mark) is a typical example of polyethylene filament, and
the specific gravity, the mass and the spring constant are 0.96
(gram/cubic centimeter), 5.34 (gram) and 950 (N).
The present inventor evaluated the strings formed from these filaments.
First, the present inventor measured an initial velocity of an arrow, and
plotted that initial velocity of an arrow in terms of a specific elastic
modulus of the string as shown in FIG. 1. The string made from the
polyester filaments is represented by a small triangle at point A, and
dots B1 and B2 are representative of the strings made from the aramid
filaments. The string made from the polyethylene filaments is represented
by a small bubble at point C.
The string made from the polyester filaments, the string made from the
aramid filaments and the string made from the polyethylene filaments are
hereinbelow referred to as "string A", "string B" and "string C",
respectively.
The present inventor further plotted the initial velocity in terms of the
draw-length of the prior art strings A, B and C as shown in FIG. 2.
Although the aramid was equal in the spring constant to the polyethylene,
string C had greater draw-length than string B, and gave a larger initial
velocity to the arrow than string B.
The string A made from the polyester filaments was the least in draw-length
and initial velocity. Moreover, string A was the weakest against heat, and
the dimensions were unstable at ambient high temperature. However, string
A was the most preferably in view of production cost, and was most durable
in repeated use at room temperature.
The string B was dimentionally stable. However, string B was liable to be
easily broken in repeated use.
As discussed in conjunction with FIGS. 1 and 2, string C was the most
preferable in view of the initial velocity of the arrow. However, string C
was not excellent. String C was very costly, and was small in restoring
kinetic energy. Moreover, string C was deformable at ambient high
temperature, and the string height was variable under the blazing sun. The
evaluation is summarized in the following table.
TABLE
______________________________________
item evaluation
______________________________________
Initial velocity of
C > B > A
arrow
durability of string
A .gtoreq.
C >> B
stability of B > C >> A
dimensions (ductility
heat)
low price A > B .gtoreq.
C
______________________________________
In this situation, the strings made from the polyester filaments are mainly
used by beginners, and the strings made from the aramid filaments have
been superseded with the strings made from the polyethylene filaments.
Nevertheless, the strings A and C do not perfectly satisfy bowmen.
SUMMARY OF THE INVENTION
It is therefore an important object of the present invention to provide a
string which imparts a large initial velocity to an arrow and is large in
restoring kinetic energy.
The present inventor contemplated the properties of compound resin fibers
and the motion of the string stretched over a bow. If strings were equal
in spring constant, the initial velocity of an arrow was in inverse
proportion to the mass of the string. On the other hand, if strings were
equal in mass, the initial velocity of an arrow was in proportion to the
spring constant of the string. Therefore, a light string with a large
spring constant was preferable in view of the initial velocity of an
arrow.
Next, in order to enhance the stability of a string in a restoring motion
after release, it was effective to increase the restoring kinetic energy
of the string. This meant increase of the mass of the string and the
initial velocity of the arrow, i.e., decrease of remaining energy.
A high-grade aramid resin filament was the optimum in view of the large
spring constant. However, the life time was a tenth of the other
filaments, and a bowman took a risk of breakage of the string made from
the aramid filaments. The aramid filament was 1.5 times larger in density
than the polyethylene filament, and this property and acceleration by
virtue of the large spring constant resulted in a large restoring kinetic
energy of the string. Moreover, the ductility was small, and the string
height was stable.
To accomplish the object, the present invention proposes to work out a
compromise between different compound resins.
In accordance with one aspect of the present invention, there is provided a
string for a bow comprising: a plurality of first bundles each formed from
filaments of ultra high molecular weight polyethylene resin; and a
plurality of second bundles stranded with the plurality of first bundles,
each of the plurality of second bundles being formed from filaments of
polyparabenzamide resin.
In accordance with another aspect of the present invention, there is
provided a string for a bow comprising: a plurality of first bundles each
formed from a plurality of filaments of ultra high molecular weight
polyethylene; and a plurality of second bundles each formed from a
plurality of filaments of polybenzobisoxazole resin and stranded with the
plurality of first bundles.
In accordance with yet another aspect of the present invention, there is
provided a bow string comprising a plurality of commingle yarns bundled
together through a wrench, and each of the commingle yarns includes a
plurality of bundles of ultra high molecular weight polyethylene resin
filaments and a plurality of bundles of polybenzobisoxazole resin
filaments.
BRIEF DESCRIPTION OF THE DRAWINGS
The features and advantages of the string used in the bow according to the
present invention will be more clearly understood from the following
description taken in conjunction with the accompanying drawings in which:
FIG. 1 is a graph showing the initial velocity of the arrow in terms of the
specific elastic modulus of the prior art strings;
FIG. 2 is a graph showing the initial velocity of the arrow in terms of the
draw-length of the prior art strings;
FIG. 3 is a front view showing a bow string according to the present
invention;
FIG. 4 is a cross sectional view showing the bow string according to the
present invention;
FIG. 5 is a front view showing a commingle yarn used for another bow string
according to the present invention;
FIG. 6 is a front view showing the bow string using the commingle yarn
according to the present invention;
FIG. 7 is a front view showing a hoop of the bow string shown according to
the present invention;
FIG. 8 is a front view showing a bundle of filaments of ultra high
molecular weight polyethylene resin;
FIG. 9 is a front view showing a bundle of filaments of polyparabenzamide
resin; and
FIG. 10 is a front view showing a string formed from the bundles shown in
FIGS. 8 and 9.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
First Embodiment
FIG. 3 illustrates a bow string 1 embodying the present invention. Both end
portions 1a and 1b of the string 1 are folded, and are fixed to inside
portions of the bow string 1 by means of wound thread so as to form hoops.
The hoops are caught by tips of upper and lower limb portions of the bow
(not shown), and, accordingly, the bow string 1 is stretched between the
tips.
FIG. 3 shows a cross section of the string 1. A plurality of first strands
2 and a plurality of second strands 3 are bundled, and form the bow string
1.
Each of the first strands 2 is made from first filaments of ultra high
molecular weight polyethylene resin. The thickness of the first filament
is 5 to 20 denier, and the specific gravity ranges from 0.96 to 0.98. The
elastic modulus for a tensile force falls within the range between 80 GPa
to 150 GPa.
On the other hand, the second strand 3 is made from second filaments of
polyparabenzamide resin, and the thickness of the second filament is 1 to
15 denier. The elastic modulus for the tensile force ranges from 100 GPa
to 180 GPa, and the specific gravity falls within the range between 1.43
and 1.48.
The first filaments are twisted into first yarns, and the second are also
twisted into second yarns. The first and second yarns are bundled through
a twisting motion so as to obtain the first and second strands 2 and 3.
The first strands and the second strands 2 and 3 are twisted so as to
obtain a string. The string is coated with wax. Both end portions of the
string are foiled and fixed so as to complete the string 1.
The bow string 1 was tailored for a 66-inch bow; the weight of the string 1
ranged from 5.8 grams to 6.8 grams. The ductility of the string 1 was 0.4
to 0.8 percent under the load of 50 kilograms. The spring constant fell
within the range between 1500 N to 3000 N while the ductility increased at
0.2 percent.
String 1 ranges from 800 denier to 4000 denier. It is more preferable that
the thickness of string 1 falls within the range between 1000 denier and
2000 denier. In this instance, the second strands 3 are 15 percent to 60
percent of the denier of the string 1. However, the range between 25
percent and 45 percent is more appropriate.
As described hereinbefore, the first filaments and the second filaments are
respectively twisted and bundled into the first strands 2 and the second
strands 3. The first strands 2 and the second strands 3 are twisted and
bundled into the string 1. The second strand is twisted as many times as
the first strand or more times than the first strand. For example, if the
string 1 is 500 denier, it is twisted 500 times per meter. If the string 1
is 2000 denier, it is twisted not greater than 250 times. It is desirable
that the twisting is Z-turn.
If the number of the twists is increased, the ductility of the string 1 is
also increased, and it absorbs the impact at the release of an arrow.
Moreover, the dupability of the string 1 is improved. However, the spring
constant of the string 1 is decreased roughly in proportion to the number
of the twists, and the initial velocity of the arrow is decreased due to
the increase of the mass per unit length.
A bundle of the first strands 2 and a bundle of the second strands 3 are
dealt with the pre-twist, and 2-6 strands form the bundle. If the string 1
is 1000 denier, the bundle of the first strands is twisted with the bundle
of the second strands 300 times per meter. If the denier is increased to
4000, the bundles are twisted not greater than 150 times. The twisting is
preferably S-turn.
In the above described example, the first strands and the second strands
are pre-twisted. However, the first filaments of the polyethylene resin
may be simply bundled into the first strands without the pre-twist, and
only the second filaments of aramid resin are formed into the second
strands through the pre-twist. The bundle of the first filaments is
twisted with the bundle of the second strands 3.
In yet another implementation, 2 to 6 first strands 2 and the second
strands are bundled without the pre-twist so as to be 400 to 2000 denier
in thickness. The bundle is twisted, and is completed into the string 1.
If the string 1 is 1000 denier, it is twisted 300 times per meter. If the
twist is increased to 4000 denier, the number of twists is not greater
than 150. The twisting direction is preferably Z-turn.
In still another implementation, 2 to 4 first strands 2 and second strands
3 are bundled without the pre-twist so as to be 800 to 4000 denier in
thickness, and the bundle of the first strands 2 and the bundle of the
second strands 3 are respectively twisted. If the string 1 is 1000 denier,
the number of the twists is 300 per meter. When the denier is increased to
4000, the numbered twists is not greater than 150. The twisting direction
is preferably S-turn.
In the above examples, the second strands 3 are formed from the filaments
of polyparabenzamide resin. However, the second strands 3 may be formed
from second filaments of polybenzobisoxazole resin. The composition ratio
of the second filaments of polybenzobisoxazole resin is equal to that of
the second filaments of polyparabenzamide resin, and ranges from 15
percent to 60 percent. A composition ratio between 25 percent and 45
percent is more preferable.
The second filament of polybenzobisoxazole resin is 1.53 to 1.56 in the
specific gravity (gram/cubic centimeter), and is twice as large in
strength and elastic modulus than the filament of aramid resin.
As described hereinbefore, the string is coated with wax, and the weight of
the string is regulable by changing the amount of wax.
As will be appreciated from the foregoing description, each of the first
strands 2 of polyethylene and the second strands 3 of
polyparabenzamide/polybenzobisoxazole compensates for the drawbacks
inherent in the individual resin, and the string according to the present
invention not only imparts large initial velocity to an arrow but also
maximizes the restoring kinetic energy thereof. The return of the string 1
becomes stable, and the durability is improved. The stability of the
string height is enhanced. As a result, the arrow flies along a low
ballistic path, and the hit ratio is enhanced.
Second Embodiment
Turning to FIG. 5 of the drawings, a commingle yarn 10 is formed from
bundles 10a of ultra high molecular weight polyethylene resin filaments
and bundles 10b of polyparabenzamide resin. The filament of the
polyethylene resin and the filament of polyparabenzamide resin are similar
to those of the first embodiment. The bundles 10a of polyethylene resin
are twisted with the bundles 10b of the polyparabenzamide resin so as to
obtain the commingle yarn 10.
A plurality of commingle yarns 10 are bundled together, and are wrenched as
shown in FIG. 6. Threads 12 are wound on both ends of the wrenched bundle
11 (see FIG. 7), and do not allow the wrenched bundle 11 to return. Both
end portions are folded, and threads 13 are wound so as to fix both end
portions to inside portions of the bow string 11. Both end portions thus
folded form hoops 14, respectively.
The commingle yarn 10 ranges from 800 denier to 4000 denier, and the
polyparabenzamide resin filaments occupies 15 to 60 percent of the total
denier of the commingle yarn 10. A ratio between 25 percent to 45 percent
is more desirable. The bundle of commingle yarn 11 falls within the range
between 1000 denier and 2000 denier upon the wrench.
The bow string 11 was tailored for a 66-inch bow, the weight of the bow
string 21 ranged from 5.8 grams to 6.8 grams. The ductility of the string
1 was 0.4 to 0.8 percent under the load of 50 kilograms. The spring
constant fell within the range between 1500 N to 3000 N while the
ductility increased at 0.2 percent.
There are several modifications of the second embodiment. In the first
modification, each of the bundles 10a and 10b of filaments is twisted
before forming the commingle yarn 10. If the bundle 10a/1Ob is 500 denier,
the bundle 10a/10b is twisted five hundreds times per meter. If the bundle
10a/10b is 2000 denier, the bundle 10a/10b is twisted two hundred fifty
times or less per meter. Z-turn is desirable.
It is desirable to twist the bundle of polyparabenzamide resin filaments
more than the bundle of polyethylene resin filaments.
In general, the more twist, the larger the ductility. However, if the twist
is increased, the spring constant is decreased, and the mass is increased.
The increase of mass results in insufficient acceleration of an arrow. The
above twisting range enhances the durability of the bow string 11.
Two to six bundles 10a/10b are twisted so as to form the commingle yarn 10.
The number of turns depends upon the denier of the bundles 10a/10b. If the
bundles 10a/10b are 1000 denier, the turns is three hundred times per
meter. If the bundles 10a/10b are 4000 denier, the turns are a hundred and
fifty times or less per meter.
In the second modification, the bundle 10b of polyparabenzamide resin
filaments is twisted before forming the commingle year 10. However, the
bundle 10a of polyethylene resin filaments is not twisted before forming
the commingle yarn 10. The bundles 10a are twisted with the bundles 10b
previously twisted so as to obtain the commingle yarn 10.
In the third modification, the commingle yarn 10 is formed from the bundles
of polyethylene resin filaments and the bundles of polyparabenzamide resin
filaments, and all of the bundles are not previously twisted. The total
denier of two to six commingle yarns 10 are bundled, and the bundle of the
commingle yarns 10 ranges from 400 to 2000. The bundle of the commingle
yarns 10 is wrenched into the bow string 11 through the Z-turn. The number
of turns is equal to that of the second modification.
The fourth modification is similar to the third modification. Two to four
commingle yarns are bundled, and the bundle of commingle yarns ranges
between 800 denier and 4000 denier. The twisting range is equal to the
first modification.
Third Embodiment
Turning to FIGS. 8 and 9 of the drawings, a first bundle 20 is formed from
filaments of ultrahigh molecular weight polyethylene resin, and a second
bundle 21 is formed from filaments of polyparabenzamide resin. A plurality
of first bundles 20 are stranded with a plurality of second bundles 21 as
shown in FIG. 10 so as to form a bow string 23.
The plurality of second bundles 21 may be replaced with a plurality of
bundles formed from filaments of polybenzobisoxazole resin.
Each of the filaments of each first bundle 20 is 5 to 20 denier in
thickness, 80 to 150 GPa in tensile elastic modulus and 0.96 to 0.98 in
specific gravity, and each of the filaments of each second bundle 21 is 1
to 15 denier in thickness, 100 to 180 GPa in tensile elastic modulus and
1.43 to 1.48 in specific gravity. The content of second bundles 21 ranges
from 15 percent to 60 percent with respect to the bow string 23.
The bow string 23 achieves the advantages of the first embodiment. Even if
the second bundles are placed with the bundles of filaments of
polybenzobisoxazole resin, the bow string achieves the same advantages.
Although particular embodiments of the present invention have been shown
and described, it will be obvious to those skilled in the art that various
changes and modifications may be made without departing from the spirit
and scope of the present invention.
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