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United States Patent |
5,687,795
|
Patel
,   et al.
|
November 18, 1997
|
Packer locking apparatus including a time delay apparatus for locking a
packer against premature setting when entering a liner in a wellbore
Abstract
A packer assembly adapted to be disposed in a wellbore includes a packer
and a packer lock apparatus, the packer lock apparatus including a lock
and release apparatus for locking the packer in an unset condition,
releasing the lock on the packer which locks the packer in the unset
condition when the packer is lowered into a smaller diameter casing in the
wellbore, allowing the packer to begin changing from the unset condition
to a set condition, and a time delay apparatus for requiring a
predetermined time period to elapse, following the release by the lock and
release apparatus of the lock on the packer, before the packer can be
fully changed from the unset condition to the set condition. As a result,
the entire packer will be disposed within the smaller diameter casing
before the packer is fully set.
Inventors:
|
Patel; Dinesh R. (Sugar Land, TX);
Randermann, Jr.; Ervin (Beasley, TX)
|
Assignee:
|
Schlumberger Technology Corporation (Houston, TX)
|
Appl. No.:
|
572523 |
Filed:
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December 14, 1995 |
Current U.S. Class: |
166/387; 166/120 |
Intern'l Class: |
E21B 023/00 |
Field of Search: |
166/387,118,119,120
|
References Cited
U.S. Patent Documents
4989672 | Feb., 1991 | Burns, Sr. et al.
| |
5058673 | Oct., 1991 | Muller et al.
| |
5146983 | Sep., 1992 | Hromas et al. | 166/120.
|
5320183 | Jun., 1994 | Muller et al.
| |
Primary Examiner: Neuder; William P.
Attorney, Agent or Firm: Waggett; Gordon G., Bouchard; John H., Ryberg; John J.
Claims
We claim:
1. A packer assembly including a packer adapted to be disposed within a
liner in a wellbore, comprising:
lock and release means for locking said packer in an unset condition before
said packer is disposed within said liner in said wellbore, said lock and
release means releasing the lock on said packer and allowing said packer
to change from said unset condition to a fully set condition when said
packer enters said liner in said wellbore, said lock and release means
including lock block means for biasing in one direction and locking said
packer in said unset condition before said packer enters said liner, said
lock block means biasing in another opposite direction and releasing the
lock on said packer in said unset condition and allowing said packer to
change to said fully set condition after said packer enters said liner;
time delay means connected to said lock and release means for lapsing a
predetermined period of time when said lock and release means releases
said lock on said packer and allows said packer to change to said fully
set condition; and
means connected to said time delay means for changing said packer from said
unset condition to said fully set condition when said time delay means
lapses said predetermined period of time.
2. The packer assembly of claim 1, wherein said time delay means comprises
a oil chamber, an atmospheric chamber, and an oil metering orifice
interposed between said oil chamber and said atmospheric chamber,
said oil metering orifice allowing the oil in said oil chamber to move
slowly from said oil chamber to said atmospheric chamber after said lock
block means biases in said another opposite direction and releases said
lock on said packer,
the means for changing said packer from said unset condition to said fully
set condition changing said packer to said fully set condition when said
oil in said oil chamber has moved to said atmospheric chamber.
3. A method of setting a packer in a liner of a wellbore, comprising the
steps of:
locking said packer in an unset condition prior to lowering said packer
into said liner of said wellbore, the locking step includes the steps of
biasing a lock block in a first direction and preventing a lock housing
from moving, preventing a packer setting mandrel from moving when the lock
housing is prevented from moving, and locking said packer in said unset
condition when the packer setting mandrel is prevented from moving;
releasing the lock on said packer and allowing said packer to change from
said unset condition to a fully set condition when said packer is lowered
into said liner of said wellbore;
lapsing a period of time after the lock on said packer is released; and
changing said packer from said unset condition to said fully set condition
when said period of time has elapsed.
4. The method of claim 3, wherein the releasing step comprises the steps
of:
biasing said lock block in a second direction opposite to the first
direction thereby releasing said lock housing and flowing said lock
housing to move;
allowing said packer setting mandrel to move when the lock housing is
allowed to move,
the lock on said packer being released and said packer being allowed to
change from said unset condition to a fully set condition when said packer
setting mandrel is allowed to move.
5. The method of claim 4, wherein the lapsing step of lapsing a period of
time after the lock on said packer is released comprises the steps of:
moving a fluid from a fluid chamber to an atmospheric chamber via a fluid
metering orifice when the lock block is biased in said second direction
and the lock housing is released allowing said lock housing to move; and
lapsing said period of time during a time period when said fluid moves from
said fluid chamber through said fluid metering orifice and into said
atmospheric chamber.
6. An apparatus for setting a packer in a liner of a wellbore after said
packer is lowered into said liner, comprising:
lock means for locking said packer in an unset condition prior to lowering
said packer into said liner in said wellbore, said lock means releasing
said lock on said packer when said packer is lowered into said liner in
said wellbore, said lock means including lock block means biased initially
in a first direction for biasing in a second direction opposite to said
first direction when said packer is lowered into said liner of said
wellbore, said lock on said packer being released when said lock block
means is biased in said second direction;
time delay means responsive to the release of said lock on said packer by
said lock means for lapsing a period of time following the release of said
lock on said packer and during the lowering of said packer into said
liner; and
condition changing means responsive to the lapsing of said period of time
by said time delay means for changing said packer from said unset
condition to a set condition when said period of time has elapsed.
7. The apparatus of claim 6, wherein said time delay means comprises:
a fluid chamber, an atmospheric chamber, a fluid metering orifice
interposed between the fluid chamber and the atmospheric chamber for
allowing the fluid in said fluid chamber to move into said atmospheric
chamber via said fluid metering orifice, and a lock housing adapted to
move,
said period of time lapsing and said lock housing moving during the lapse
of said period of time when said fluid in said fluid chamber moves into
said atmospheric chamber via said fluid metering orifice.
8. The apparatus of claim 7, wherein said condition changing means
comprises a packer setting mandrel adapted to move, said packer setting
mandrel moving during the lapse of said period of time, said packer
changing from said unset condition to a set condition when said packer
setting mandrel moves.
Description
BACKGROUND OF THE INVENTION
The subject matter of the present invention relates to a packer locking
apparatus adapted to be disposed in a wellbore including a time delay
apparatus for locking a packer assembly and preventing the packer from
prematurely setting prior to a time when the packer assembly begins to
enter a liner or casing in the wellbore, the lock on the packer being
released when the packer assembly begins to enter the liner, the time
delay apparatus allowing a predetermined time period to elapse after the
packer assembly begins to enter the liner and the lock on the packer is
released thereby preventing premature setting of the packer and preventing
damage to the seal elements. The time delay provides enough time for the
entire packer to enter the liner in the wellbore before the packer is
unlocked. As a result, damage to the packer seal element is averted. The
packer can then be set, at the desired depth, by longitudinal motion of
the setting mandrel.
When a packer assembly, which includes a packer, is initially lowered into
a wellbore, the packer of the packer assembly may be initially lowered
into a larger diameter liner or casing in the wellbore. Eventually, the
packer may subsequently be lowered from the larger diameter liner or
casing into a smaller diameter liner or casing in the wellbore. When the
packer is being lowered into the wellbore from the larger diameter liner
and into the smaller diameter liner, it is necessary that the packer be
disposed in other than a setting position until such time that the entire
packer is completely disposed within the smaller diameter liner. When the
entire packer is completely disposed within the smaller diameter liner or
casing, only then can it set.
As a result, a lock apparatus is needed in conjunction with the packer
assembly to prevent a premature setting of the packer when the packer
assembly is being lowered from the larger diameter liner into the smaller
diameter liner in the wellbore, otherwise the packer may be prematurely
set and may be damaged during its entry into the smaller diameter liner.
The lock apparatus should ensure that the packer is disposed in other than
a setting position following a time when the packer assembly is initially
lowered from the larger diameter liner and into the smaller diameter liner
and prior to a time when the entire packer of the packer assembly is
completely disposed within the smaller diameter liner or casing in the
wellbore As a result, the lock apparatus will ensure that the entire
packer of the packer assembly is completely disposed within the smaller
diameter liner.
U.S. Pat. No. 4,989,672 to Burns Sr. et al discloses a packer locking
apparatus for locking a packer against premature actuation in a wellbore;
however, there is no separate time delay apparatus in Burns which
initiates following a release of the lock for ensuring that the entire
packer is completely disposed within a smaller diameter liner prior to
setting the packer. The purpose of the lock of the present invention is to
prevent damage to the packer elastomer seal element when entering into a
smaller diameter liner. However, in the U.S. Pat. No. 4,989,672 patent to
Burns Sr. et al, the packer is unlocked before the seal elements enter the
small diameter liner, and the resultant premature setting of the packer
could damage the packer seal elements.
U.S. Pat. No. 5,320,183 to Muller et al also discloses a locking apparatus
in combination with a packer setting apparatus for unlocking the packer
setting apparatus and allowing a packer to set; however, the lock in the
Muller '183 patent does not release when the packer assembly is lowered
into a liner of a wellbore and it does not disclose a separate time delay
apparatus which ensures the entire packer is completely disposed within a
smaller diameter liner prior to setting the packer.
U.S. Pat. No. 5,058,673 to Muller et al discloses in FIG. 5 a time delay
apparatus in association with a packer for allowing a predetermined time
period to elapse and setting a packer during the time period. However, the
Muller '673 patent fails to disclose a locking apparatus for locking the
packer against premature setting prior to lowering the packer into a liner
of a wellbore, releasing the lock when the packer enters the liner, and
starting the lapsing of the time period when the lock is released.
SUMMARY OF THE INVENTION
Accordingly, it is a primary object of the present invention provide a
packer assembly including a packer lock apparatus adapted to be lowered
into a liner or casing in a wellbore for preventing a premature setting of
a packer of the packer assembly when the packer is lowered into the liner
in the wellbore, the lock apparatus ensuring that the packer is unset when
the packer is initially lowered into the liner and that the packer can be
set only when the entire packer is completely disposed within the liner.
It is a further object of the present invention provide a packer assembly
including a packer lock apparatus adapted to be lowered into a liner in a
wellbore for preventing a premature setting of a packer of the packer
assembly when the packer is lowered into a liner in the wellbore, the lock
apparatus including a lock and release apparatus for locking the packer in
a lock condition prior to lowering the packer into the liner thereby
ensuring that the packer can not be set when the packer is first lowered
into the liner and releasing the lock on the packer when the packer is
lowered into the liner, the lock apparatus further including a delay
apparatus for allowing the packer to be set only when a delay period has
elapsed thereby ensuring that the packer can be set only when the entire
packer is completely disposed within the liner.
It is a further object of the present invention provide a packer assembly
including a packer lock apparatus adapted to be lowered from a larger
diameter liner into a smaller diameter liner in a wellbore for preventing
a premature setting of a packer of the packer assembly when the packer is
lowered into the smaller diameter liner in the wellbore, the lock
apparatus locking the packer in an unset condition prior to lowering the
packer from the larger diameter liner and into the smaller diamter liner,
the lock apparatus releasing the lock of the packer from the unset
condition and allowing the packer to change from a lock condition to an
unlocked condition only after the packer is initially lowered from the
larger diameter liner and into the smaller diameter liner thereby ensuring
that the packer is locked in the unset condition prior to a time when the
packer is initially lowered into the smaller diameter liner, the lock
apparatus including a time delay apparatus for producing a predetermined
time delay and allowing the packer to be fully changed from the unset
condition to a completely set condition only after the predetermined time
period has elapsed following the release by the lock apparatus of the
packer from the unset condition thereby further ensuring that the packer
can set only when the entire packer is completely disposed within the
smaller diameter liner.
These and other objects of the present invention are accomplished by
designing and providing a packer assembly including a packer and a packer
lock apparatus adapted to be disposed in a wellbore, where the packer lock
apparatus includes a lock and release apparatus for locking the packer in
an unset condition, releasing the lock on the packer which locks the
packer in the unset condition when the packer is lowered into a smaller
diameter casing in the wellbore, and allowing the packer to begin changing
from the unset condition to a "can be set" condition, and a time delay
apparatus for requiring a predetermined time period to elapse, following
the release by the lock and release apparatus of the lock on the packer,
before the packer can be fully changed from the unset condition to the
"can be set" condition when the packer is disposed at the desired depth.
Recall that the packer assembly and associated packer disposed in the unset
condition is initially lowered into a larger diameter casing in the
wellbore. Further down within the wellbore, the larger diameter casing
changes at an interface to a smaller diameter casing. The interface looks
like an abrupt step where the larger diameter casing changes to the
smaller diameter liner. At some point, the packer initially disposed in
the larger diameter casing must be lowered into the smaller diameter
casing. However, the packer must remain in the unset condition until such
time that the entire packer is disposed within the smaller diameter
casing. When the packer is disposed within the smaller diameter casing,
the packer can then be set. If the packer begins to set prior to entering
the smaller diameter casing, the packer seal element can be damaged.
Therefore, the packer assembly includes a lock apparatus for locking the
packer in an unset condition and preventing the packer from prematurely
selling prior to its entry into the smaller diameter casing. The lock
apparatus includes at least one pair (six in the actual embodiment of
spring biased lock blocks which are adapted to be biased inwardly when the
packer assembly begins to move from the larger diameter casing to the
smaller diameter casing. Prior to its entry into the smaller diameter
casing, the lock blocks are biased outwardly. As a result, at this point
in time, the packer cannot change from the unset condition to the set
condition. Therefore, the packer cannot be prematurely set prior to its
entry into the smaller diameter casing. However, when the packer assembly
begins to move from the larger diameter casing to the smaller diameter
casing, the lock blocks are biased inwardly against the biasing force of a
spring. When the lock blocks are biased inwardly, the lock imposed by the
lock apparatus on the packer in the unset condition is removed and the
packer can change from the unset condition to the set condition.
Therefore, the packer assembly further includes a release apparatus for
releasing the lock on the packer which locks the packer in the unset
condition and allowing the packer to change from the unset condition to
the set condition. However, now that the lock imposed by the lock
apparatus on the packer is removed and the packer assembly is moving
downwardly in the wellbore from the larger diameter casing to the smaller
diameter casing and the packer can change from the unset condition to the
set condition, it is necessary to ensure that the entire packer of the
packer assembly is disposed within the smaller diameter casing before the
packer begins to change from the unset condition to the set condition. As
a result, the lock apparatus further includes a time delay apparatus for
waiting a predetermined time period before allowing the packer to change
from the unset condition to the set condition. Therefore, during the
downward movement of the packer from the larger diameter casing to the
smaller diameter casing, this additional predetermined lime period will
give the packer enough time to fully enter the smaller diameter liner
before the packer can be set. The time delay apparatus includes an off
chamber separated from an atmospheric chamber by an oil metering orifice.
The predetermined time period elapses during the time period when the oil
in the oil chamber moves through the oil metering orifice to the
atmospheric chamber. During this time period, a lock housing is moving
downwardly and is pushing the oil through the oil metering orifice;
however, a shoulder on the lock housing abuts against a packer setting
mandrel and this abutment prevents the packer setting mandrel from moving
downwardly faster than the lock housing is moving downwardly. The packer
setting mandrel is subjected to a right hand torque, is pulled upwardly,
then, is pushed downwardly. When the packer setting mandrel is pushed
downwardly, the packer setting mandrel abuts against the shoulder of the
lock housing. In response, the lock housing pushes the oil through the oil
metering orifice causing the aforementioned time period delay. During the
movement of the packer setting mandrel downwardly with the lock housing
over the aforementioned time period, a slip bowl approaches a pair of
slips and, at the same time, the drag blocks move downwardly and drag
against the smaller diameter casing. However, the aforementioned time
period must elapse before the slip bowl can actually contact the pair of
slips. The slip bowl contacts the slips after the time delay elapses. The
slips begin to radially expand and grip the smaller diameter casing. When
the slips grip the casing, the packer setting mandrel is pushed further
downwardly causing the packer to radially expand, grip the smaller
diameter casing, and change from the unset condition to the set condition.
Therefore, the aforementioned time period delay forces the packer to
refrain from completely setting until the time period first elapses, and
this delay allows the entire packer enough time to be completely disposed
within the smaller diameter liner before the packer can be fully set.
Further scope of applicability of the present invention will become
apparent from the detailed description presented hereinafter. It should be
understood, however, that the detailed description and the specific
examples, while representing a preferred embodiment of the present
invention, are given by way of illustration only, since various changes
and modifications within the spirit and scope of the invention will become
obvious to one skilled in the art from a reading of the following detailed
description.
BRIEF DESCRIPTION OF THE DRAWINGS
A full understanding of the present invention will be obtained from the
detailed description of the preferred embodiment presented hereinbelow,
and the accompanying drawings, which are given by way of illustration only
and are not intended to be limitative of the present invention, and
wherein:
FIGS. 1 through 5 illustrate the packer assembly of the present invention
before the packer assembly begins to enter the smaller diameter liner or
casing, the packer assembly including the lock apparatus for locking the
packer in the unset condition thereby preventing premature setting of the
packer before the packer is lowered into the smaller diameter casing, the
release apparatus for releasing the lock of the packer from the unset
condition after the packer is lowered into the smaller diameter casing,
and the time delay apparatus for allowing the packer to change from the
unset condition to the set condition after the packer has been lowered
into the smaller diameter casing only after a predetermined time period
has elapsed;
FIGS. 6-10 illustrate the packer assembly of the present invention after
the packer assembly already entered the smaller diameter liner or casing;
and
FIG. 11 illustrates an index lug in slot forming a part of the packer
assembly of the present invention, the index lug in slot being used by the
packer assembly to set the packer after the predetermined time period has
already elapsed.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT
Referring to FIGS. 1-5, the packer assembly in accordance with the present
invention is illustrated.
In FIGS. 1 and 2, the packer assembly includes the following elements. A
slip bowl housing 10 in FIG. 1 includes a slip bowl 12 in FIG. 2 along
with a packer setting mandrel 16. At the end of the slip bowl housing 10
in FIG. 2, the slip bowl 12 is adapted to contact a slip 14 when the slip
bowl 12 moves downwardly in FIG. 2 to meet the slip 14. When the slip bowl
12 meets the slip 14, the slip 14 expands radially outwardly in FIG. 2 to
contact a liner or casing in a wellbore. When the slip 14 contacts the
liner in the wellbore, further downward movement of the packer setting
mandrel 16 will set a packer. In FIGS. 1 and 6, a packer 15 is connected
above the slip bowl housing 10 in FIG. 1. For details regarding the
location of the packer relative to the slip bowl housing 10 and slip bowl
12, see FIGS. 1 and 2 in U.S. Pat. No. 5,320,183 to Muller et al entitled
"Locking Apparatus for Locking a Packer Setting Apparatus and Preventing
the Packer from Setting Until a Predetermined Annulus Pressure is
Produced", the disclosure of which is incorporated by reference into this
specification.
In FIGS. 2 and 11, the slip 14 is connected to a packer drag block 18. The
drag block 18 functions to contact a liner or casing in a wellbore and
"drag" along the surface of the liner. Since the drag block 18 drags along
the surface of the liner or casing in a wellbore, the slip bowl 12 tends
to move toward the slip 14 and, when the slip bowl 12 contacts the slip
14, the slip 14 will radially expand outwardly into gripping engagement
with the liner or casing. An index lug 20 rides within a slot 22 disposed
within the packer setting mandrel 16, the index lug 20 and slot 22 being
shown again in FIG. 11 of the drawings. In FIG. 2, the top end 24a of a
lock housing 24 is shown in contact with a lower end 21a of a housing 21
which encloses the index lug 20. As will be discussed later in this
specification, the lock housing 24 forms a part of a time delay apparatus
which in turn forms a part of a lock apparatus which in turn forms a part
of the packer assembly in accordance with the present invention.
In FIG. 3, a mandrel 26 is threadedly connected to the packer setting
mandrel 16, the mandrel 26 including a shoulder 26a. In addition, the lock
housing 24 includes a traversely directed member 24b which further
includes a shoulder 24b1. The shoulder 24b1 of the traversely directed
member 24b of the lock housing 24 is adapted to abut against the shoulder
26a of the mandrel 26, this abutment being important for ensuring that the
packer of the packer assembly cannot be fully set until such time that the
aforementioned time delay produced by the aformentioned time delay
apparatus has elapsed. This function will be described in more detail
later in this specification. The lock housing in FIG. 3 defines two
chambers: an oil chamber 28 and an atmospheric chamber 30. The oil chamber
28 is filled with oil. A time delay device 32, which includes an oil
metering orifice 32a, separates the oil chamber 28 from the atmospheric
chamber 30. A similar oil chamber and atmospheric chamber arrangement
separated by an oil metering orifice can be seen in FIG. 5 of U.S. Pat.
No. 5,058,673 to Muller et al, the disclosure of which is incorporated by
reference into this specification. The oil chamber 28 is hounded by the
transversely directed member 24b, the lock housing 24, the mandrel 26, and
the lime delay device 32. The atmospheric chamber 30 is hounded by the
time delay device 32, the lock housing 24, an extension 32b of the time
delay device 32, and a first internal sub 34 which is disposed between the
lock housing 24 on one side and the extension 32b and the mandrel 26 on
the other side. A second internal sub 36 is sealingly disposed between the
mandrel 26 and the lock housing 24, and is further disposed between the
first internal sub 34 and extension 32b on one side and a stop sub 38 on
the other side. The stop sub 38 is threadedly connected to the lock
housing 24.
In FIGS. 4 and 5, beginning with FIG. 4, the stop sub 38 includes an
extension 38a. An end 38b of the extension 38a of the stop sub 38
functions as a stop 38b. Noting that the stop 38b abuts against a spring
biased lock block 40 when the lock block 40 is biased outwardly as shown
in FIG. 4, and since the stop sub 38 is threadedly connected to the lock
housing 24, any longitudinal movement of the lock housing 24 will transmit
a corresponding longitudinal movement of the stop sub 38 and the stop 38b.
However, since the stop 38b abuts against the lock block 40 when the lock
block 40 is biased outwardly as shown in FIG. 4, the corresponding
longitudinal movement of the stop 38b of FIG. 4 in response to the
movement of the lock housing 24 in FIG. 3 will be halted by the outwardly
biased lock block 40. Therefore, the lock block 40 functions like a lock
and release apparatus; when the lock block 40 is outwardly biased as shown
in FIG. 4, the stop 38b is prevented from moving downwardly in FIG. 4 (a
lock apparatus), but when the lock block 40 is biased inwardly as shown in
FIG. 9, the stop 38b can move downwardly in FIG. 9 (a release apparatus).
This function will be discussed in greater detail later in this
specification.
In FIGS. 4 and 9, the lock block 40 of FIG. 4 is biased outwardly by a
spring 42. As a result, the lock block 40 can move radially inwardly and
radially outwardly in response to the biasing force of the spring 42.
Recall that the packer assembly of the present invention is adapted to be
lowered into a wellbore from within a larger diameter liner or casing in
the wellbore and into a smaller diameter liner or casing in the wellbore.
In FIG. 4, the lock block 40 is biased outwardly in the radially outward
position, and it abuts against a top part 44a of the smaller diameter
liner or casing 44 in the wellbore. When the lock block 40 in FIG. 4 is
lowered into the smaller diameter liner 44, the lock block 40 begins to
bias inwardly (see FIG. 9). When the lock block 40 is biased inwardly in
response to the downward movement of the lock block 40 into the smaller
diameter casing 44, the lock block 40 enters the smaller diameter casing
44 and, as a result, the stop 38b is permitted to move downwardly as shown
in FIG. 9. More on this function later in this specification.
A functional description of the operation of the present invention will be
set forth in the following paragraphs with reference to FIGS. 1-5, 6-10,
and 11 of the drawings.
Assume that the packer assembly of FIGS. 1-5 is lowered into a wellbore,
and the wellbore is initially lined by a first larger diameter casing and
is subsequently lined by a second smaller diameter casing, there being a
step function like decrease in diameter at an interface between the larger
diameter casing and the smaller diameter casing. The packer assembly of
FIGS. 1-5 is disposed within the larger diameter casing and it is now
necessary for the packer assembly to be lowered further into the wellbore
from the larger diameter casing into the smaller diameter casing. The lock
block 40 of FIG. 4 is touching the top end 44a of the smaller diameter
casing 44 but the lock block 40 has not yet been lowered into the smaller
diameter casing 44 and it is still disposed in its radially outward
position, as shown in FIG. 4. At this point, the stop 38b of FIG. 4 cannot
move downwardly in FIG. 4 because the stop 38b is prevented from moving
downwardly by the radially outwardly disposed lock block 40 in FIG. 4. In
FIG. 3, oil is still disposed within the oil chamber 28. However, since
the stop 38b of FIG. 4 and the stop sub 38 of FIG. 3 cannot move
downwardly in FIG. 4, the lock housing 24 cannot move downwardly in FIG.
3. Therefore, the oil in oil chamber 28 does not move through the oil
metering orifice 32a to the atmospheric chamber 30.
Assume now that the packer assembly of FIGS. 1-5 is lowered into the
smaller diameter casing 44 of FIG. 4. Referring to FIG. 9, the lock block
40 is forced by the smaller diameter casing 44 to deflect radially
inwardly against the biasing force of the spring 42. Eventually, the inner
diameter of the smaller diameter casing 44 is equal to the outer diameter
of the lock block 40; and, as the packer assembly is pushed downwardly
into the wellbore, the lock block 40 of FIG. 4 moves down inside the top
end 44a of the smaller diameter casing 44, as shown in FIG. 9. At this
point, the stop 38b of FIG. 4 is no longer prevented from moving
downwardly by the lock block 40. As a result, the stop 38b of FIG. 4 and
the lock housing 24 of FIG. 3 begins to move downwardly in response to a
hydrostatic pressure force of a wellbore fluid being applied to the top
end 24a of the lock housing 24 in FIG. 2. Since the lock housing 24 is
moving downwardly in FIG. 3 in response to the hydrostatic pressure force
of the wellbore fluid in an annulus of the wellbore applied to top end
24a, the oil in oil chamber 28 begins to move through the oil metering
orifice 32a of the time delay device 32 and into the atmospheric chamber
30. It takes a predetermined period of time for all of the off in the off
chamber 28 of FIG. 3 to move through the oil metering orifice 32a and into
the atmospheric chamber in response to the downward movement of the lock
housing 24. Eventually, however, all of the oil in oil chamber 28 moves
through the oil metering orifice 32a and into the atmospheric chamber 30
and the lock housing 24 has moved downwardly as shown in FIG. 8 until the
transversely directed member 24b of the lock housing 24 touches the time
delay device 32.
In the meantime, when the lock block 40 of FIG. 4 was deflected radially
inwardly against the biasing force of the spring 42 as it entered the
smaller diameter casing 44 and the lock housing 24 began to move
downwardly in response to the hydrostatic pressure force of the wellbore
fluid acting on the top end 24a of the lock housing 24, the operator at
the wellbore surface applied a fight hand torque to the packer setting
mandrel 16 in FIG. 2 and, at the same time, pulled up on the packer
setting mandrel 16. This action by the operator moved the index lug 20 of
FIG. 11 out of its position 22a in the slot 22, the position 22a being
shown in FIG. 11. Now that the index lug 20 is no longer disposed in the
position 22a of FIG. 11, the operator now pushes the packer setting
mandrel 16 downwardly into the wellbore. The top end 24a of the lock
housing of FIGS. 2-3 is moving downwardly in response to the wellbore
fluid hydrostatic pressure, and the downward push on the packer setting
mandrel 16 moves the drag blocks 18 into the smaller diameter casing 44 of
FIG. 9. The drag blocks 18 drag against the inner surface of the smaller
diameter casing 44, and, as a result, the slip bowl 12 tends to approach
the slip 14 in FIG. 2. However, recalling that the packer setting mandrel
16 is threadedly connected to the mandrel 26 in FIG. 3, and the shoulder
26a of the mandrel 26 is disposed in abutment against the shoulder 24b1 of
the transversely directed member 24b of the lock housing 24 in FIG. 3, the
downwardly directed movement on the packer setting mandrel 16 and the
downwardly directed movement of the mandrel 26, in response to the
downward push on the packer setting mandrel 16 by the operator, is
controlled by the downward movement of the lock housing 24. Recall again
that the downward movement of the lock housing 24 is further controlled by
the rate at which the oil in the oil chamber 28 is moving through the oil
metering orifice 32a in FIG. 3 into the atmospheric chamber 30. Since it
takes a predetermined period of time for the oil in oil chamber 28 to move
through the orifice 32a into the atmospheric chamber 30, it must therefore
take the same predetermined period of time for the packer setting mandrel
16 in FIGS. 2-3 to move downwardly. Since the rate at which the slip bowl
12 approaches the slip 14 of FIG. 2 is controlled by the rate of downward
movement of the packer setting mandrel 16, it must therefore take the same
predetermined period of time for the following events to happen: for the
slip bowl 12 to approach the slip 14, contact the slip 14, cause the slip
14 to expand radially outwardly into gripping contact with the smaller
diameter casing 44, and for the packer connected above the slip bowl
housing 10 of FIG. 1 (packer not shown) to start to change from its unset
condition to a fully set condition. Since the aforementioned predetermined
period of time must elapse before the packer can change from an unset
condition to a fully set condition, during the downward push by the
operator on the packer setting mandrel 16 of FIG. 1, enough time has been
allocated for the entire packer to be completely disposed within the
smaller diameter casing 44 before the packer is completely changed from
its unset condition to a fully set condition.
Therefore, although the packer was locked before being lowered into the
smaller diameter casing 44, after the lock on the packer was released when
the lock blocks 40 were deflected radially inwardly, the packer began to
change from its unset condition to its fully set condition; however, it
took a predetermined period of time for the packer to change from its
unset condition to its fully set condition. This additional period of time
gave the packer enough time to enter and be fully disposed within the
smaller diameter casing 44 before the packer was fully set. As a result,
the packer was not damaged.
The invention being thus described, it will be obvious that the same may be
varied in many ways. Such variations are not to be regarded as a departure
from the spirit and scope of the invention, and all such modifications as
would be obvious to one skilled in the art are intended to be included
within the scope of the following claims.
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