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United States Patent |
5,664,406
|
Smith
|
September 9, 1997
|
Bag zipper actuator
Abstract
A method and apparatus is provided for providing a zippered bag in an open
configuration to allow its filling with packages or other like items. The
apparatus includes an automatic bag zipping feature, and is resettable by
depression of a foot pedal by an operator. The bag is maintained in its
"open" position by a pair of flaps, which when open tend to hold the bag
mouth open, but when closed no longer interfere with the bag mouth, such
that a pull arm can pull the bag mouth into a closed position, and a zip
arm can zip the mouth closed. The zip and pull arms are transported by a
weight falling under the influence of gravity, which can be reset manually
by an operator.
Inventors:
|
Smith; Steven Lew (Buford, GA)
|
Assignee:
|
United Parcel Service of America, Inc. (Atlanta, GA)
|
Appl. No.:
|
610277 |
Filed:
|
March 4, 1996 |
Current U.S. Class: |
53/459; 53/284.7; 53/384.1; 53/390; 53/468; 53/469; 53/570 |
Intern'l Class: |
B65B 007/02; B65B 043/26; B65B 067/04; B65B 067/12 |
Field of Search: |
53/459,468,469,284.7,570,384.1,390,373.6,374.8
|
References Cited
U.S. Patent Documents
3190049 | Jun., 1965 | Van Der Meulen | 53/570.
|
3568402 | Mar., 1971 | Lense et al. | 53/570.
|
3945173 | Mar., 1976 | Buzzi | 53/284.
|
4124966 | Nov., 1978 | Wilson | 53/284.
|
4249361 | Feb., 1981 | Tetenborg et al. | 53/469.
|
4291517 | Sep., 1981 | Lipes | 53/469.
|
4423583 | Jan., 1984 | Carey | 53/384.
|
4586319 | May., 1986 | Ausnit | 53/384.
|
4665552 | May., 1987 | Lems et al. | 53/469.
|
4744196 | May., 1988 | Gallo | 53/390.
|
4848064 | Jul., 1989 | Lems et al. | 53/469.
|
5177939 | Jan., 1993 | Lipes | 53/284.
|
5179816 | Jan., 1993 | Wojnicki | 53/384.
|
5394674 | Mar., 1995 | Peppard et al. | 53/284.
|
5398484 | Mar., 1995 | Kader | 53/284.
|
5514962 | May., 1996 | Ausnit | 53/469.
|
Primary Examiner: Culver; Horace M.
Attorney, Agent or Firm: Jones & Askew
Claims
What is claimed is:
1. An apparatus for filling a bag with at least one package, said bag
having a substantially elongate reclosable mouth having a first mouth end
and a second mouth end, said apparatus itself comprising:
an apparatus frame;
means operably associated with said frame for holding said bag open to
allow package loading through said bag mouth;
means operably associated with said frame for closing said bag mouth after
at least one package is inside said bag; and
bag mouth traversing and closing means operably associated but movable
relative to said frame for traversing said mouth of said bag from its
first to its second end along a path substantially parallel to said
elongate reclosable mouth while said bag is supported by said frame, such
that said mouth of said bag is at least partially closed and such that
said package is contained within said bag.
2. The apparatus as claimed in claim 1, wherein said apparatus further
comprises at least one flap pivotable relative to said frame of said
apparatus between an first and a second position, said flap configured
while in said first position to assist said apparatus in holding said bag
mouth open during package loading, and further configured while in said
second position to be free of interference with said bag mouth traversing
and closing means during the closing of said bag mouth.
3. An apparatus for filling a bag with at least one package, said bag
having a substantially elongate reclosable zippered mouth having a first
mouth end and a second mouth end and including a zip head mechanism, said
apparatus itself comprising;
an apparatus frame;
bag support means for at least partially supporting the weight of said bag;
bag mouth holding means operably associated with said frame for holding
said bag open to allow package loading through said bag mouth;
means operably associated with said frame for closing said bag mouth after
at least one package is inside said bag; and
zip head transport means operably associated but movable relative to said
frame for releasably engaging and transporting said zip head along a first
direction such that said zip head traverses said mouth of said bag from
its first end and towards its second end, and consequently at least
partially closing said zippered mouth of said bag such that said package
is contained within said bag.
4. The apparatus as claimed in claim 3, wherein said bag mouth holding
means of said apparatus comprises at least one flap pivotable relative to
said frame of said apparatus between a first and a second position, said
flap configured while in said first position to assist said apparatus in
holding said bag mouth open during package loading, and further configured
while in said second position to be free of interference with said zip
head transport means during the closing of said bag mouth.
5. The apparatus as claimed in claim 4, wherein said bag support means
comprises first and second bag grasping means, said first bag grasping
means configured for grasping said bag at a first location proximate said
first mouth end, and said second bag grasping means configured for
grasping said bag at a second location proximate said second mouth end.
6. The apparatus as claimed in claim 5, wherein said second bag grasping
means itself comprises:
a hook at least partially extending inside said bag mouth; and
a pull arm supporting said hook, said pull arm configured to traverse a
path substantially parallel to the longitudinal axis of said elongate
mouth of said bag.
7. The apparatus as claimed in claim 5, wherein said zip head transport
means itself comprises:
a pawl extending generally in said first direction; and
a zip arm supporting said pawl, said pull arm configured to traverse a path
substantially parallel to the longitudinal axis of said elongate mouth of
said bag, said path generally being directed in said first direction.
8. The apparatus as claimed in claim 3, wherein said bag support means
comprises first and second bag grasping means, said first bag grasping
means configured for grasping said bag at a first location proximate said
first mouth end, and said second bag grasping means configured for
grasping said bag at a second location proximate said second mouth end.
9. The apparatus as claimed in claim 3, wherein said second bag grasping
means itself comprises:
a hook at least partially extending inside said bag mouth; and
a pull arm supporting said hook, said pull arm configured to traverse a
path substantially parallel to the longitudinal axis of said elongate
mouth of said bag.
10. The apparatus as claimed in claim 9, further comprising a weight
element and at least one tension cable intermediate said pull arm and said
weight, wherein said pull arm is transportable by means of said weight
moving from a higher to a lower position, and said weight element being
manually "reset" to said higher position by an operator.
11. The apparatus as claimed in claim 3, wherein said zip head transport
means itself comprises:
a pawl extending generally in said first direction and configured to
releasably engage said zip head mechanism; and
a zip arm supporting said pawl, said pull arm configured to traverse a path
substantially parallel to said longitudinal axis of said elongate mouth of
said bag, said path generally being directed in said first direction.
12. The apparatus as claimed in claim 11, further comprising a weight
element and at least one tension cable intermediate said zip arm and said
weight, wherein said zip arm is transportable by means of said weight
moving from a higher to a lower position, and said weight element being
manually "reset" to said higher position by an operator.
13. The apparatus as claimed in claim 3, wherein said flap is spring loaded
to said second position.
14. The apparatus as claimed in claim 3, wherein said flap provides
guidance for packages introduced into said mouth of said bag.
15. A method of filling a reclosable bag having an elongate zippered mouth
having a first and a second end and a traversable zip mechanism for
opening and closing said bag, said method comprising the steps of:
supporting said bag such that said mouth of said bag is directed generally
upwardly and is open sufficient to introduce packages therein, said
support being provided at first and second locations proximate said first
and second mouth ends, and said support also being provided at least one
location intermediate said first and second ends for maintaining said bag
mouth in said open state;
placing at least one package within said bag through said open mouth;
withdrawing said intermediate support of said bag mouth;
moving said first and second mouth ends outwardly such that said zippered
bag opening tends to close; and
urging said zip mechanism along a path substantially parallel to said
elongate zippered mouth while said bag is substantially stationary such
that said mouth is at least partially closed and said package is contained
within said bag.
Description
TECHNICAL FIELD
This invention relates in general to package handling, particularly relates
to the use of a zippered bag to contain selected groups of packages or
other items, and more particularly relates to a method and apparatus for
providing such a bag in an open position configured to accept packages
therein, and for also "automatically" closing the bag in a closed
position. In one preferred embodiment, such automatic closing is provided
by a weight which is reset by a human operator.
BACKGROUND OF THE INVENTION
In the prior art, it is generally known to provide empty bags at a location
for filling with a product, with the bags being closed after filling. For
example, U.S. Pat. No. 4,249,361 to Totenburg, entitled "Method and
Apparatus for Automatically Filling and Closing Large Sacks", disclosed an
apparatus for automatically filling large sacks which includes a device
for closing a filled sack by folding the sides of the sack adjacent its
opening in a zig-zag pattern to form a "frill", which is secured by tape.
In U.S. Pat. No. 5,394,674 to Peppard, entitled "Packaging Machine and
Method", an apparatus is disclosed which includes the use of
serially-connected preopened bags, which are sequentially transferred to
and spread open at a loading station, prior to sealing by means such as
heat.
In two related patents, U.S. Pat. Nos. 4,848,064 and 4,665,552 to Lems,
disclosure is made of a method and apparatus for filling and closing
reclosable zippers on bags such as used in the food industry, by the use
of a pair of cooperating stationary pinch rolls.
U.S. Pat. No. 5,177,939 to Lipes, entitled "Bagging Machine with Bag
Holding Transfer and Stretch Means" discloses a method and apparatus for
stretching plastic bags such that a heat-sealing clamp can provide a
wrinkle-free seam along the stretched length of the seam.
Although the prior art described above includes advantages, it nevertheless
fails to accomplish or in some instances even address situations in which
a low cost, high speed zipper bag closing mechanism is needed, such as is
the case in the package handling environment. The prior art is likewise
lacking in the provision of apparatuses which can accomplish such desired
results, but require only the manual energy of a single operator to
operate.
SUMMARY OF THE INVENTION
The present invention overcomes deficiencies in the prior art by providing
a low cost, high speed zipper bag closing mechanism, which is powered by
gravity via a falling weight and is manually reset by a foot operated
pedal. Such a machine could be used in conjunction with a separate machine
which automatically sorts to this bag and which can give a signal for the
bag to be closed and released into a material handling system. An operator
would then be notified (for example by a flashing light) to reset the
machine according to the invention and to place a new bag in the bag
holder. This operator could service several bag stations.
Generally described, the present invention relates to an apparatus
comprising an apparatus frame means operably associated with the frame for
holding said bag open to allow package loading through the bag mouth,
means operably associated with the frame for closing the bag mouth after
at least one package is inside the bag, and bag traversing and closing
means operably associated but movable relative to the frame for traversing
the mouth of the bag from its first to its second end while the bag is
supported by said frame, such that the mouth of the bag is at least
partially closed and such that the package is contained within the bag.
The present invention also relates to a method of filling a reclosable bag
having an elongate zippered mouth having a first and a second end and a
traversable zip mechanism for opening and closing said bag, the method
comprising the steps of: supporting the bag such that the mouth of the bag
is directed generally upwardly and is open sufficient to introduce
packages therein, the support being provided at first and second locations
proximate the first and second mouth ends and the support also being
provided at least one location intermediate the first and second ends for
maintaining the bag mouth in the open state, placing at least one package
within the bag through the open mouth, withdrawing said intermediate
support of the bag mouth.
moving the first and second mouth ends outwardly such that the zippered bag
opening tends to close, and finally, urging the zip head along a path such
that the mouth is at least partially closed and said package is contained
within the bag.
Therefore, it is an object of the present invention to provide an improved
method and apparatus for handling packages.
It is a further object of the present invention to provide an improved
method and apparatus for handling packages which is simple in construction
and operation.
It is a further object of the present invention to provide an improved
method and apparatus for handling packages which is cost-efficient in
construction and operation.
It is a further object of the present invention to provide an improved
method and apparatus for handling packages which is labor-efficient in
construction and operation.
It is a further object of the present invention to provide an improved
method and apparatus for handling packages which is reliable in
construction and operation.
It is a further object of the present invention to provide a method and
apparatus for handling a bag configured for accepting packages therein.
It is a further object of the present invention to provide a method and
apparatus for automatically closing a bag having packages therein.
Other objects, features, and advantages of the present invention will
become apparent upon reading the following detailed description of the
preferred embodiment of the invention when taken in conjunction with the
drawing and the appended claims.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 is an isolated view of a flexible bag according to the present
invention.
FIG. 2 is an isometric, partially illustrative view of a flexible bag
according to the present invention. This view illustrates a top supporting
table in phantom, and illustratively shows the use of guide channels.
FIG. 3 is an illustrative view of cable/pulley routing according to the
present invention.
FIGS. 4A-4D illustrate various steps of mounting, closing, and discharging
the flexible bag according to the present invention.
FIG. 5 is an isometric, computer-aided line drawing of an apparatus
according to the present invention.
FIG. 6 is a top view, computer-aided line drawing of an apparatus according
to the present invention.
FIG. 7 is a side view, computer-aided line drawing of an apparatus
according to the present invention.
FIG. 8 is a plan view of a bag 10 used as part of the present invention.
FIG. 9A is a detailed view of a portion of the bag 10 shown in FIG. 8,
particularly showing stitch locations. It should be understood that the
stitch type used may be FST 401(3), 9 stitches per inch, plus or minus 1
stitch per inch.
FIG. 9B is a detailed view of a portion of the bag 10 shown in FIG. 8,
particularly showing stitch locations, which may be of type 304 lockstitch
bartack (2), with 28 stitches per bartack.
FIG. 9C is a detailed view of a portion of bag 10 of FIG. 8, showing
stitches which may be of type FST 401(3).
FIG. 9D is a detailed view of a portion of bag 10 of FIG. 8, showing stitch
locations in its side and top view sections which may be of stitch type
304 lockstitch bartack (2), with 28 stitches per bartack.
FIG. 9E is a detailed view of a portion of the bag 10 shown in FIG. 8, with
stitching being similar to that shown in FIG. 9D in both its side view and
top view sections.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT
Reference is now made to the drawings, in which like numerals designate
like elements throughout the several views.
Overview
A general overview of the construction and operation of the apparatus and
method according to the present invention will now be made, with general
reference to the figures.
With reference to FIG. 1, the invention contemplates use of a zippered
flexible bag 10 including a zippered opening 11 at one end. By moving a
conventional zip element 14 (also known as a "zip head") from the front
end 12 of the elongate opening to the rear end 13 of the elongate opening,
the opening or "mouth" of the bag may be selectively closed, thus
retaining packages 18 or other elements within the bag enclosure. This
"closing" feature is one feature provided under the present invention.
As shown in FIG. 2, the bag 10 is loaded onto the apparatus 20 while a pair
of pivoting flaps 50, 51, are in their "open" positions as shown. The
pivoting flaps extend partly into the mouth of the bag, and maintain the
mouth in its shown "open" position, while the front (or "first") end 12 of
the bag is releasably suspended from a stationary clamp 22 (mounted
relative to the apparatus frame), and the rear (or "second") end 13 of the
bag is also suspended by a moving clamp configuration attached relative to
a pull arm 30.
Basic operation of the apparatus is as follows. The bag 10 is loaded
relative to the apparatus as shown in FIG. 2. Packages such as 18 (see
FIG. 1) are then dropped into the mouth of the bag 10. When the bag 10 is
suitably filled, a solenoid is energized, which begins the "automatic bag
closing" feature of the invention. Referring now also to FIG. 3, the
solenoid 57 moves a retaining latch 56, which allows a flap retaining tube
55 to move upwardly, allowing spring-loaded right and left flaps 50, 51,
to move toward their spring-loaded closed positions as shown in dotted
line in FIG. 3. At this point the flaps are no longer in the mouth of the
bag, and a pull arm 30 is then allowed to pull the rear end 13 of the bag
further away from the front end 14 to substantially close (but not yet zip
shut) the mouth of the bag. A zip arm 40 is then allowed to move
rearwardly towards the rear edge of the bag mouth. As the zip element 14
is attached to and held by the zip arm 40, this causes the mouth of the
bag 10 to be at least partially zipped closed. Towards the end of the
"zipping" movement, the apparatus then releases the bag at all three of
its attachment points to allow it to drop from the apparatus 20. The
apparatus 20 is then in its "BAG DISCHARGED" position. By stepping upon a
reset pedal 60, the apparatus can then be manually reset by an operator,
such that another bag 10 can be mounted on the apparatus to accept new
packages such as 18.
The Parts
With reference to FIG. 1, the invention contemplates use of a zippered
flexible bag 10 including a zippered opening 11 at one end. By moving a
conventional zip element 14 from the first end 12 of the elongate opening
to the second end 13 of the elongate opening, the opening or "mouth" of
the bag may be selectively closed, retaining packages 18 or other elements
within the bag enclosure. The zip element 14 of the bag (also known as a
"zip head") includes an engagement loop 15.
Reference is now made to FIG. 8, which is a side plan view of a bag 10
according to the present invention. This drawing can be referenced in
conjunction with FIGS. 9A-9E.
As may be seen, this bag (in one embodiment) is formed from a single piece
of flexible fabric such as woven monofilament nylon, such as manufactured
by YKK, Inc., style 9CF single sided chain 3/4" 580, which is folded in
half and sewn into a bag by providing a closed seam along the lower and
one side edge, and by providing a zippered opening at the top, which as
shown in FIG. 9A includes two similar seams intermediate the zipper and
the bag fabric. As will be discussed later in further detail, the bag 10
is grasped and supported by means of a stationary clamp 22 which grasps
the seams from the outside, and also by means of a movable hook 37 which
extends partially within the bag 10, and engages the seams 17 from inside
and underneath.
Referring now to FIG. 2, the apparatus 20, having frame members generally
designated as 21, is shown supporting a bag 10 with its mouth directed
generally upwardly and open. The apparatus 20 includes right and left
pivoting flaps 50, 51, pivotably mounted relative to an upper supporting
table 23 (shown in phantom). These substantially planar right and left
pivoting flaps 50 are each spring mounted to close from their open
positions shown in FIG. 2, to closed, substantially vertical positions
(not shown in FIG. 2).
The apparatus 20 also includes a pull arm 30 and a zip arm 40. Both the
pull arm 30 and the zip arm 40 are slidably mounted relative to the frame
of the apparatus 20 by means of a pair of elongate, substantially
parallel, cofacing guide channels generally designated as 23L, 23R.
Although the guide channels are 23L, 23R of FIG. 2 illustratively shown to
each consist of a single channel, in the preferred embodiment shown in
FIG. 6 are configured as follows.
The open channels face each other and are mounted under the top supporting
table 27. Under each channel 23L, 23R, is mounted a ball bearing slide.
The right end of the zip arm 40 is attached to the slide which is driven
by a cable as discussed later. The left end of the zip arm has a plastic
glide which is inserted into the opening of the left channel 23L and
slides therein.
The left end of the pull arm is attached to the ball bearing slide which is
mounted under the left channel. The right end of the pull arm has a
plastic glide which moves inside the right channel (23R). Therefore, it
can be seen that the somewhat elongate arms 30, 40, each extend across and
bridge the two channels 23L, 23R, in a slightly "criss-cross" manner shown
in FIG. 7.
The drive cables are attached to the ball bearing slides which move in the
X direction. These slides resist motion in the Z and Y directions and
moments around X, Y and Z. The plastic glides support loads in the Z
direction only which represents approximately half of the weight on the
arm. Such a feature reduces complexity, cost and manufacturing tolerances.
Referring now also to FIG. 3, the interconnection of various elements of
the apparatus is now discussed. This drawing illustrates various elements
of the apparatus in either a Position "#1" (reset pedal down), or a
Position "#2" (reset pedal up).
A reset pedal 60 is shown, which is attached relative to a arm reset cable
32 by means of a typical pulley 35 rotatably mounted relative to the pedal
60. The arm reset cable 32 has one end attached to one side of the zip arm
40, and has another end attached (through an intermediate typical tension
spring 36) to one end of the pull arm. As described in further detail,
this allows the operator to "reset" the zip and pull arms 40, 30,
respectively, to their reset (Position "1") positions by stepping on the
reset pedal 60 which has its lowest end pivotably attached relative to the
frame of the apparatus 20.
The apparatus 20 also includes a weight actuated cable 73, which has each
of its ends attached to one of the pull and zip arms, such that tension on
the weight actuated cable 73 tends to cause the zip and pull arms to move
in a common direction towards their "#2" positions. Such tension is
provided by means of a weight 70 disposed within a guide tube 71 having a
vent opening 72. A typical pulley 35 is rotatably mounted relative to the
upper end of the weight 70, and is configured to accept a middle portion
of said weight actuated cable 73, such that the gravitational forces on
the weight 70 tend to pull the zip and pull arms 40, 30, towards their
"#2" positions.
The speed of the weight 70 as it falls may be limited by means of a damper
disc 75 attached to the bottom of the weight 70, which provides a partial
seal across the cross section of the guide tube. The vent opening 72 is
positioned along the length of the guide tube to allow controlled air
release out of the guide tube as the damper disc until the disc passes the
vent opening, whereupon the vent opening is shunted and weight movement is
further slowed. Such "pneumatic damping" has been found to be advantageous
in that otherwise high speeds and resultant forces encountered by the zip
and pull arms of the apparatus are avoided.
Again referring to FIG. 3, the movements of right and left pivoting flaps
50, 51, respectively, are controlled by corresponding right and left flap
control cables 52, 53, respectively, each routed through a series of
typical pulleys 35 to attach to an upper end of a movable flap retention
tube 55. The flap retention tube 55 fits within a guide tube (not shown in
FIG. 3), such that it can slidably move from its position #1 (flaps open)
to position #2 (flaps closed). As the flaps are torsion spring loaded
towards their closed (#2) positions, it may be understood that the torsion
spring strength is sufficient to cause the flap retention tube to move
from its position #1 to position #2. Such movement is allowed upon the
disengagement of a tube retaining pin 56 which is retracted upon the
energizement of a conventional solenoid 57.
The lower end of the flap retention tube 55 is attached relative to the
reset pedal by means of a conventional tension spring 36. As described in
detail later, when the reset pedal is depressed, this spring is strong
enough to cause the flap retention tube 55 to be drawn downwardly
(overcoming the flap torsion spring forces), allowing the upper end of the
flap retention tube 55 to be drawn beneath and consequently retained by
the spring biased tube retaining pin 56, after the pedal is released.
The Method
The process may generally be understood to include the following three
steps:
bag mounting, in which the bag is mounted by an operator to the apparatus
in its open position;
bag filling, in which the bag receives packages from above into its open
mouth; and
bag ejecting, in which the bag is ejected from the apparatus in a closed
state.
Bag Mounting
In the bag mounting step, the bag is mounted to the apparatus in its open
position, with the aid of an operator. This step may be understood to
include the following steps:
1. manually returning the apparatus from its "BAG DISCHARGED" to its "READY
FOR BAG" position, by depression and release of the reset pedal; and
2. manually loading a bag onto the apparatus, such that the apparatus is in
its "READY FOR PACKAGE LOADING" position. At this point, there is some
slack in the bag mouth.
To execute the above-referenced Step 1, the operator simply pushes down on
the reset pedal with his/her foot (not shown). As initially there is some
"slack" between the flap retention tube and the pedal, this causes the
first movement of the apparatus to be the movement of the pull and zip
arms 30, 40 towards their reset or "#1" positions. It may be understood
that the weight 70 is likewise moved up towards its "#1" position as the
pedal is being depressed.
After the pull and zip arms 30, 40 are moved towards their reset or "#1"
positions, the flaps 50, 51, are then allowed to pivot open towards their
"#1" positions. It should be understood that the flaps 50, 51, are
prevented from pivoting open until the pull and zip arm are in their "#1"
positions by means of one or more stops operably associated with the pull
and/or zip arm.
It should be understood that as the reset pedal is in the process of being
pushed downwardly, the previous "slack" between the pedal and the flap
retention tube is eventually taken up, and the intermediate tension spring
is encountering increasing tension. This tension is transferred to the
right and left flap control cables, eventually tending to urge the flaps
towards their closed positions. However, the zip arm may not be out of the
way yet. Therefore, a glide member 65 (see FIGS. 5 and 6) may be provided
to allow for a sliding retention feature to allow the zip arm to be
effective in sliding but retaining contact with the flaps above, until the
zip arm (and the glide member) have moved out of the way to allow the
flaps to open completely.
After the reset pedal 60 has been depressed (moving the zip arm, pull arm,
and flaps to their "#1" positions), the pedal is then released. The zip
and pull arms then tend to move back towards their "#2" positions (due to
the pull of the weight), but stops provided on the now-open flaps block
such movement, thus locking the zip arm in place until the flaps are
closed. Thus the arm reset cable is slackened (assuming the reset pedal is
released), while the weight cable remains in tension due to the lifted
position of the weight 70.
The bag loading process ("Step 2" mentioned above) is now described. An
open zippered bag is provided by the operator with its zip element 14
towards the open position, as shown in FIG. 1. Now also referring to FIG.
2, the pivot flaps may be understood to be pivoted into their open, that
is, vertical positions, such that packages may be provided therethrough.
The operator ensures that the rear end 13 of the cargo bag, opposite the
zipper mechanism as it is then positioned, is attached relative to the
pull arm 30 as described in detail later.
The operator then guides side wall portions of the bag proximate the
opening about the open pivot flaps. The operator then engages the zipper
ring 15 of the zip element 14 relative to the zip arm 40, by hooking the
loop of the zipper ring onto a rearwardly-extending pawl 39 as described
in detail later. The operator then secures the front end 12 of the bag,
adjacent the zipper slider, by use of a stationary end clamp 22 having
cooperating jaws opening away from the operator. The bag is now ready to
be filled.
Bag Filling
Once the bag is positioned into its "loaded" position, it may be understood
that it is configured to accept packages into its open mouth. Packages can
be dropped through a chute and guided into the cargo bag opening by the
pivoting flaps. When the bag is full, the present invention contemplates
ejecting the cargo bag in a closed state. For purposes of this invention,
this will be referred to the "Bag Ejecting" step.
Bag Ejecting
As discussed above, when the bag is full, it is then desirable to close it,
and to eject it. Under the present invention, assuming the apparatus has
been correctly "reset" and loaded, this can be done "automatically"
responsive to a single control signal to the apparatus, namely a
trigger-operating solenoid.
The closure sequence is generally as follows:
1. flaps close;
2. bag top is pulled straight;
3. zipper slider is pulled across bag;
4. bag pull keeper is released;
5. zipper loop is released; and
6. bag clamp is released.
In the inventor's experience to date, reset and reload time is typically
about 4 seconds while zip close and release time is about 1 second.
The automatic zip and release sequence begins when a "bag full" sensor, or
a package count/volume calculation, indicates that the bag should be full.
The sort controller wouldthen stop diverting packages into the bag and
energize the trip release solenoid 57. The tube retaining pin 56 on the
solenoid's plunger pulls away (right to left in FIG. 3) from the top of
the flap retaining tube 55. The tube 55 is then pulled up by tension on
the right and left flap opening cables 52, 53, which are attached to the
right and left flaps 50, 51, respectively, which are spring loaded to
close. The flaps 50, 51, which were down in the bag top, creating an
approximately 12" opening, thus swing up and become substantially
horizontal. The pull arm 30 is released by a right flap dog and under the
force of the weight begins to pull the bag opening into a straight slot.
The zip arm 40, which was released by a left flap cam, can now begin to
pull the zipper element across the bag. When the zip arm 40 is about 1
inch away from the pull arm, three events begin to happen:
1. a zip ring pawl 42 (see FIGS. 4A-4D) starts to retract relative to the
zip arm and drop the slider ring;
2. a keeper arm 38 is pivoted away from the bag pull hook 37 (see FIGS.
4A-4D, particularly FIG. 4D), and
3. a clamp release arm (attached the pull arm) is activated by the zip arm
to pull a control cable which releases the trip lever on the stationary
bag clamp 22.
At the end of these three events, the bag is no longer restrained by the
bag zipper mechanism. The arms continue to move in the same direction
until they hit their end stops. The drive weight has already hit a cushion
stop on the bottom and rebounds to its rest position. The mechanism is now
ready for reset and reload.
The damper disk acts as an air piston in the weight tube to reduce the
acceleration and final velocity of the pull arm and zip arm. The drive
weight damper disk and friction limit the speed of closure to about 30
inches per second at the end of stroke. This reduces the impact of moving
parts and increases the system reliability. If uncontrolled, the final
velocity could be four times higher and energy at impact would be sixteen
times greater.
The zipper engaging and release mechanism includes a hook 42 which, in one
position engages the zipper ring 15 mounted to a zip element 14 which,
when caused to slide, will close the zipper. When the zip arm has traveled
to the end of its slides and the zipper is closed, the zipper ring is
caused to disengaged from the hook 42 by the release mechanism.
The zip and pull arms travel along slides supported by the frame, with
slides being attached to one end of each of the zip and pull arms, and
each of the zip and pull arms also having guide rollers being attached to
the "other" end of each of the zip and pull arms.
Therefore, it may be seen that the present invention provides a method and
apparatus for utilizing a zippered bag for package containment, which
provides the bag in an open configuration suitable for containing packages
therein, and also for "automatically" closing the bag as desired. Such
automatic closing is provided under the present invention by the use of a
manually resettable weight, which can be resent by a human operator, thus
obviating the need for electrically--or pneumatically energized power
sources.
Conclusion
While this invention has been described in specific detail with reference
to the disclosed embodiments, it will be understood that many variations
and modifications may be effected within the spirit and scope of the
invention as described in the appended claims.
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