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United States Patent |
5,660,067
|
Liao
|
August 26, 1997
|
Versatile spring making machine
Abstract
A versatile spring making machine including a processing tool locating unit
consisting of a transverse slide moved in the transverse direction and a
longitudinal slide moved in the longitudinal direction, a tool assembly
moved by the processing tool locating unit to the desired processing
position for processing a steel wire into springs, a feeder unit having
feeding rollers controlled to feed a steel wire to the tool assembly for
processing, a material guiding unit having guiding rollers controlled to
deliver a steel wire to the feeder unit, and a straightener unit disposed
between the material guiding unit and the feeder unit and controlled to
straighten the steel wire from the material guiding unit or to turn it
axially.
Inventors:
|
Liao; Chen-Nan (No. 6, Lane 293, Hsin-Shu Road, Hsin-Chuang City, Taipei Hsien, TW)
|
Appl. No.:
|
524795 |
Filed:
|
September 7, 1995 |
Current U.S. Class: |
72/138; 72/140 |
Intern'l Class: |
B21F 003/10; B21F 003/02 |
Field of Search: |
72/133,135,138,162,137,140,145
|
References Cited
U.S. Patent Documents
3031006 | Apr., 1962 | Fokkoinga | 72/138.
|
3541827 | Nov., 1970 | Hansen | 72/138.
|
4947670 | Aug., 1990 | Wu | 72/138.
|
5259226 | Nov., 1993 | Itaya | 72/138.
|
Primary Examiner: Larson; Lowell A.
Assistant Examiner: Butler; Rodney A.
Attorney, Agent or Firm: Lin; Bo-In
Claims
I claim:
1. A versatile spring making machine comprising:
a processing tool locating unit, said processing tool locating unit
comprising a transverse locating device and a longitudinal locating
device, said transverse locating device comprising a transverse movement
control motor, a transverse screw rod turned by said transverse movement
control motor, and a transverse slide mounted on said transverse screw rod
and forced to move along said transverse screw rod when said transverse
screw rod is turned by said transverse movement control motor, said
longitudinal locating device being mounted on the transverse slide of said
transverse locating device, comprised of a longitudinal movement control
motor, a longitudinal screw rod turned by said longitudinal movement
control motor, and a longitudinal slide mounted on said longitudinal screw
rod and forced to move along said longitudinal screw rod when said
longitudinal screw rod is turned by said longitudinal movement control
motor;
a tool assembly mounted on said processing tool locating unit and moved by
it, said tool assembly comprising a tool holder mounted on the
longitudinal slide of said processing tool locating unit, and a plurality
of processing tools respectively fastened to said tool holder;
a feeder unit for feeding a steel wire into position for processing into
springs by said tool assembly, said feeder unit comprising a plurality of
feeding rollers, a motor, a transmission mechanism driven by the motor of
said feeder unit to rotate said feeding rollers in feeding said steel
wire, and a brake system controlled to move said feeding rollers between a
working position and a non-working position;
a material guiding unit for guiding a steel wire to said feeder unit for
further processing by said tool assembly; and
a straightener unit disposed between said material guiding unit and said
feeder unit and controlled to straighten said steel wire delivered from
said material guiding unit through a set of straightening rollers thereof
and to deliver said straightened steel wire to said feeder unit.
2. The versatile spring making machine of claim 1 further comprising a
motor controlled to turn said straightener unit with said steel wire
axially through a transmission mechanism.
3. The versatile spring making machine of claim 1 wherein said material
guiding unit comprises a set of guiding rollers, a transmission mechanism
driven by said motor of said feeder unit to turn said guiding rollers in
delivering said steel wire, and a brake system controlled to release said
guiding rollers from said steel wire.
Description
BACKGROUND OF THE INVENTION
The present invention relates to spring making machines, and relates more
particularly to a versatile spring making machine for making a variety of
springs.
A variety of spring making machines have been developed for making
different springs for different purposes. However, conventional spring
making machines are still not satisfactory in function. One disadvantage
of conventional spring making machines is that they are designed for
making a specific type of spring. Therefore, different spring making
machines must be used for making different springs. Another drawback of
conventional spring making machines is that the working angle of the tool
is not adjustable, therefore the processing angle is limited. Another
drawback of conventional spring making machines is their heavy structure.
Still another drawback of conventional spring making machines is that the
steel wire tends to be tangled or curved when it is moved back. When the
steel wire is not well straightened, detective springs will be produced.
SUMMARY OF THE INVENTION
The present invention has been accomplished to provide a versatile spring
making machine which eliminates the aforesaid drawbacks. It is one object
of the present invention to provide a versatile spring making machine
which is suitable for making any of a variety of springs. According to one
aspect of the present invention, the versatile spring making machine
comprises a tool assembly having a variety of processing tools for
different processing requirements. According to another aspect of the
present invention, the versatile spring making machine further comprises a
processing tool locating unit for moving the tool assembly to any of a
variety of working positions for processing a steel wire into any of a
variety of springs. According to still another aspect of the present
invention, the versatile spring making machine further comprises a feeder
unit for feeding a steel wire into position for processing into springs by
the tool assembly, wherein the feeder unit comprises a plurality of
feeding rollers, a motor, a transmission mechanism driven by the motor of
the feeder unit to rotate the feeding rollers in feeding the steel wire,
and a brake system controlled to move the feeding rollers between the
working position and the non-working position. According to still another
aspect of the present invention, the versatile spring making machine
further comprises a material guiding unit for guiding a steel wire to the
feeder unit for further processing by the tool assembly. According to
still another aspect of the present invention, the versatile spring making
machine further comprises a straightener unit disposed between the
material guiding unit and the feeder unit and controlled to straighten the
steel wire delivered from the material guiding unit through a set of
straightening rollers thereof, or to spin the steel wire. According to
still another aspect of the present invention, the versatile spring making
machine further comprises a spinning tool assembly mounted on the
processing tool locating unit for winding the steel wire into coil springs
.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 is a side plain view of a versatile spring making machine according
to the present invention;
FIG. 2 is a plain view of the processing tool locating unit and the tool
assembly for the versatile spring making machine according to the present
invention;
FIG. 3A is a front view of the tool assembly according to the present
invention;
FIG. 3B is a left side view of the tool assembly according to the present
invention;
FIG. 3C is a right side view of the tool assembly according to the present
invention;
FIG. 3D is a bottom view of the tool assembly according to the present
invention;
FIG. 4 is a production flow chart showing the processing of the processing
tools of the tool assembly according to the present invention;
FIG. 5 is an elevational view of a finished spring made according to the
processing process shown in FIG. 4; and
FIG. 6 shows a spinning tool assembly according to the present invention.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT
Referring to the annexed drawings in detail, a versatile spring making
machine in accordance with the present invention is generally comprised of
a processing tool locating unit 1, feeder unit 2, a straightener unit 3, a
material guiding unit 4, and a tool assembly 5.
Referring to FIGS. 1 and 2, the processing tool locating unit 1 comprises a
transverse locating device 11 and a longitudinal locating device 12. The
transverse locating device 11 comprises a motor 111, a transverse screw
rod 112 turned by the motor 111, and a transverse slide 113 mounted on the
transverse screw rod 112 and forced to move along the transverse screw rod
112 when the transverse screw rod 112 is turned by the motor 111. The
longitudinal locating device 12 is mounted on the transverse slide 113 of
the transverse locating device 11, comprised of a motor 121, a
longitudinal screw rod 122 turned by the motor 121, and a longitudinal
slide 123 mounted on the longitudinal screw rod 122 and forced to move
along the longitudinal screw rod 122 when the longitudinal screw rod 122
is turned by the motor 121. The tool assembly 5 is comprised of a tool
holder 57 mounted on the longitudinal slide 123 of the processing tool
locating unit 1, and a plurality of processing tools 51, 52, 53, 54, 55,
and 56 respectively fastened to the tool holder 57. The feeder unit 2
comprises a plurality of feeding rollers 21, a motor 23, a transmission
mechanism 24 driven by the motor 23 to rotate the feeding rollers 21, and
a brake system 22 controlled to release the feeding rollers 21 from the
steel wire 6 or to force the feeding rollers 21 into working position. The
straightener unit 3 comprises a set of straightening rollers 31 for
straightening the steel wire 6. The straightener unit 3 can also be turned
axially by a motor 32 through a transmission mechanism 33 to spin the
steel wire 6. The material guiding unit 4 is disposed in front of the
straightener unit 3, comprised of a set of guiding rollers 41, a
transmission mechanism 43 driven by the motor 23 of the feeder unit 2 to
turn the guiding rollers 41, and a brake system 42 controlled to release
the guiding rollers 41 from the steel wire 6 or to force the guiding
rollers 41 into working position. The brake system 22, 42 can be a
hydraulic cylinder or a pneumatic cylinder operated by hydraulic or
pneumatic pressure. When the spring making machine is operated, the steel
wire 6 is guided forwards to the straightener unit 3 by the guiding
rollers 41 of the material guiding unit 4, then straightened by the
straightening rollers 31 of the straightener unit 3, and then fed into the
processing process by the feeding rollers 21 of the feeder unit 2 for
processing into desired springs by the tool assembly 5 through the
operation of the processing tool locating unit 1.
The motor 23 of the feeder unit 2 can also be controlled to turn the
guiding rollers 41 of the material guiding unit 4 in the reversed
direction to return the steel wire 6 to prevent the steel wire 6 from
being forced to bend or gathered in the area between the straightener unit
3 and the feeder unit 2 when the process needs to draw back the steel wire
6 even a little bit. By means of controlling the brake systems 22 and 42,
the feeding rollers 21 and the guiding rollers 41 can be released from the
steel wire 6 for permitting the steel wire 6 to be turned axially by the
straightener unit 3.
Referring to FIGS. 3A, 3B, 3C, and 3D, the processing tools 51, 52, 53, 54,
55, and 56 are arranged on the tool holder 57 around three sides, having
different working faces for different processing purposes.
FIGS. 4 and 5 show a processing example of the present invention, which
includes the steps of (a) bending, (b) bending, (c) winding, (d) bending,
(e) bending, (f) winding, (g) bending, (h) bending, and (i) cutting. The
cutter 8 which is used to cut off the steel wire 6 when a spring is made
is mounted at the front side of the machine at a suitable location.
FIG. 6 shows a spinning tool assembly 7 for mounting on the longitudinal
slide 123 of the processing tool locating unit 1 for winding the steel
wire 6 into a coil spring. The spinning tool assembly 7 comprises a
spinning tool 72, and a motor 71 controlled to turn the spinning tool 72.
It is to be understood that the drawings are designed for purposes of
illustration only, and are not intended as a definition of the limits and
scope of the invention disclosed.
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