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United States Patent |
5,645,021
|
Eguchi
,   et al.
|
July 8, 1997
|
Valve timing adjusting mechanism for internal combustion engine
Abstract
A valve timing adjusting mechanism for an internal combustion engine
includes an internal gear mounted on either one of a crankshaft or a cam
shaft of the engine for rotation therewith, an external gear assembled in
surrounding relationship with the internal gear, the external gear being
driving connected to the other one of the crankshaft and camshaft for
rotation therewith, and an intermediate gear set disposed in an annular
space between the internal and external gears to be moved by fluid under
pressure applied thereto in an axial direction for effecting relative
rotation of the internal and external gears. The intermediate gear set is
composed of a primary gear formed with internal teeth in meshing
engagement with external teeth of the internal gear and external teeth in
meshing engagement with internal teeth of the external gear, an auxiliary
gear formed with internal teeth in meshing engagement with the external
teeth of the internal gear and external teeth in meshing engagement with
the internal teeth of the external gear, and a plurality of
circumferentially equally spaced retainer elements interposed between the
primary and auxiliary gears, the retainer elements being adapted to adjust
an axial distance between the primary and auxiliary gears and retained in
a position where backlashes at the meshed portions of the component gears
are eliminated.
Inventors:
|
Eguchi; Katsuhiko (Kariya, JP);
Kira; Naoki (Anjo, JP)
|
Assignee:
|
Aisin Seiki Kabushiki Kaisha (Aichi-pref., JP)
|
Appl. No.:
|
686425 |
Filed:
|
July 26, 1996 |
Foreign Application Priority Data
Current U.S. Class: |
123/90.17; 74/568R; 123/90.31; 464/2 |
Intern'l Class: |
F01L 001/344 |
Field of Search: |
123/90.15,90.17,90.31
74/568 R
464/1,2,160
|
References Cited
U.S. Patent Documents
4811698 | Mar., 1989 | Akasaka et al. | 123/90.
|
5058539 | Oct., 1991 | Saito et al. | 123/90.
|
5167206 | Dec., 1992 | Suga | 123/90.
|
5197421 | Mar., 1993 | Hara | 123/90.
|
5203290 | Apr., 1993 | Tsuruta et al. | 123/90.
|
5209193 | May., 1993 | Uchida et al. | 123/90.
|
5447126 | Sep., 1995 | Kondoh et al. | 123/90.
|
Foreign Patent Documents |
5-77842 | Oct., 1993 | JP.
| |
Primary Examiner: Lo; Weilun
Attorney, Agent or Firm: Hazel & Thomas
Claims
What is claimed is:
1. A valve timing adjusting mechanism for an internal combustion engine
comprising an internal gear formed with external teeth and mounted on
either one of a crankshaft or a cam shaft of the engine for rotation
therewith, an external gear formed with internal teeth and assembled in
surrounding relationship with the internal gear, the external gear being
driving connected to the other one of the crankshaft and camshaft for
rotation therewith, and an intermediate gear set disposed in an annular
space between the internal and external gears to be moved by fluid under
pressure applied thereto in an axial direction for effecting relative
rotation of the internal and external gears,
wherein the intermediate gear set comprises a primary gear formed with
internal teeth in meshing engagement with the external teeth of the
internal gear and external teeth in meshing engagement with the internal
teeth of the external gear, an auxiliary gear formed with internal teeth
in meshing engagement with the external teeth of the internal gear and
external teeth in meshing engagement with the internal teeth of the
external gear, and restriction means interposed between the primary and
auxiliary gears in a condition where the primary and auxiliary gears have
been disposed in the annular space between the internal and external
gears, the restriction means being adapted to adjust an axial distance
between the primary and auxiliary gears and being non-movably retained in
a position where backlashes at the meshed portions of the component gears
are eliminated.
2. A valve timing adjusting mechanism as claimed in claim 1, wherein said
restriction means comprises a plug coupled within said primary gear and
retained in a position where backlashes at the meshed portions of said
component gears are eliminated, said plug being maintained in engagement
with said auxiliary gear.
3. A valve timing adjusting mechanism as claimed in claim 1, wherein said
restriction means comprises a retainer pin coupled within said primary
gear and retained in a position where backlashes at the meshed portions of
said component gears are eliminated, said retainer pin being maintained in
engagement with said auxiliary gear.
4. A valve timing adjusting mechanism as claimed in claim 1, wherein said
restriction means comprises a retainer ring coupled within said primary
gear and retained in a position where backlashes at the meshed portions of
said component gears are eliminated, said retainer ring being maintained
in engagement with said auxiliary gear.
Description
BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to a valve timing adjusting mechanism for
adjusting operation timing of intake and exhaust valves in an internal
combustion engine.
2. Description of the Prior Art
Disclosed in Japanese Patent Publication No. 5(1993)-77842 is a valve
timing adjusting mechanism of this kind which includes an internal gear
formed with external helical teeth and mounted on either one of a
crankshaft or a camshaft of the engine for rotation therewith, an external
gear formed with internal helical teeth and assembled in surrounding
relationship with the internal gear, the external gear being drivingly
connected to the other one of the crankshaft and camshaft for rotation
therewith, an intermediate gear set in meshing engagement with the
external helical teeth of the internal gear and in meshing engagement with
the internal helical teeth of the external gear, the intermediate gear set
being disposed in an annular space between the internal and external gears
to be moved in an axial direction for effecting relative rotation of the
internal gear and the external gear thereby to change rotational phase
between the crankshaft and the camshaft, and a hydraulic driving mechanism
for effecting axial movement of the intermediate gear set.
In the valve timing adjusting mechanism described above, the intermediate
gear set is composed of a primary gear formed with internal helical teeth
in meshing engagement with the external helical teeth of the internal gear
and external helical teeth in meshing engagement with the internal helical
teeth of the external gear and an auxiliary gear formed with internal
helical teeth in meshing engagement with the external helical teeth of the
internal gear and external helical teeth in meshing engagement with the
internal helical teeth of the external gear. The auxiliary gear is
connected with the primary gear through a resilient member and loaded by
the resilient member in an opposite direction relative to the primary gear
to eliminate backlashes between the internal helical teeth of the
auxiliary gear and the external helical teeth of the internal gear and
between the external helical teeth of the auxiliary gear and the internal
helical teeth of the external gear.
Since in the valve timing adjusting mechanism, the primary and auxiliary
gears are loaded by the resilient member in the opposite direction to
eliminate backlashes at the meshed portions of the component gears, it is
needed to adjust the biasing force of the resilient member in accordance
with torque fluctuation of the internal combustion engine. If the
backlashes at the meshed portions may not be eliminated due to fatigue of
the resilient member, there will occur problems such as the occurrence of
gear noises, irregularity in operation of the intake and exhaust valves,
etc. In addition, smooth axial movement of the intermediate gear set may
not be effected due to frictional engagement forces caused by the
resilient member.
SUMMARY OF THE INVENTION
It is, therefore, a primary object of the present invention to provide an
improved valve timing adjusting mechanism capable of overcoming the
problems discussed above.
According to the present invention, the primary object is accomplished by
providing a valve timing adjusting mechanism for an internal combustion
engine which comprises an internal gear formed with external teeth and
mounted on either one of a crankshaft or a cam shaft of the engine for
rotation therewith, an external gear formed with internal teeth and
assembled in surrounding relationship with the internal gear, the external
gear being driving connected to the other one of the crankshaft and
camshaft for rotation therewith, and an intermediate gear set disposed in
an annular space between the internal and external gears to be moved by
fluid under pressure applied thereto in an axial direction for effecting
relative rotation of the internal and external gears, wherein the
intermediate gear set comprises a primary gear formed with internal teeth
in meshing engagement with the external teeth of the internal gear and
external teeth in meshing engagement with the internal teeth of the
external gear, an auxiliary gear formed with internal teeth in meshing
engagement with the external teeth of the internal gear and external teeth
in meshing engagement with the internal teeth of the external gear, and
restriction means interposed between the primary and auxiliary gears in a
condition where the primary and auxiliary gears have been disposed between
the internal and external gears, the restriction means being adapted to
adjust an axial distance between the primary and auxiliary gears and
retained in a position where backlashes at the meshed portions of the
component gears are eliminated.
According to an aspect of the present invention, the restriction means
comprises a retainer element such as a retainer plug, pin or ring coupled
within the primary gear and retained in a position where backlashes at the
meshed portions of the component gears are eliminated, the retainer
element being maintained in engagement with the auxiliary gear.
BRIEF DESCRIPTION OF THE DRAWINGS
Other objects, features and advantages of the present invention will be
more readily appreciated from the following detailed description of
preferred embodiments thereof when taken together with the accompanying
drawings, in which:
FIG. 1 is a sectional view of a valve timing adjusting mechanism in
accordance with the present invention;
FIG. 2 is an enlarged sectional view of an intermediate gear set shown in
FIG. 1;
FIG. 3 illustrates tools for assembling the intermediate gear set shown in
FIG. 1;
FIG. 4 is a sectional view of a modification of the valve timing adjusting
mechanism shown in FIG. 1;
FIG. 5 is an enlarged view of an intermediate gear set shown in FIG. 4;
FIG. 6 illustrates tools for assembling the intermediate gear set shown in
FIG. 4;
FIG. 7 is an enlarged sectional view of a modification of the intermediate
gear set shown in FIG. 5;
FIG. 8 is an enlarged sectional view of another modification of the
intermediate gear set shown in FIG. 5;
FIG. 9 is a perspective view showing a disassembled condition of the
intermediate gear set shown in FIG. 8;
FIG. 10 is a sectional view of the intermediate gear set shown in FIG. 8;
FIG. 11 is a sectional view of another modification of the valve timing
adjusting mechanism shown in FIGS. 1-3;
FIG. 12 is an enlarged sectional view of an intermediate gear set shown in
FIG. 11;
FIG. 13 is a perspective view showing a disassembled condition of the
intermediate gear set shown in FIG. 11;
FIG. 14 is a perspective view showing a disassembled condition of another
modification of the intermediate gear set shown in FIGS. 4-6;
FIG. 15 is a sectional view of a further modification of the valve timing
adjusting mechanism shown in FIGS. 1-3;
FIG. 16 is an enlarged sectional view of an intermediate gear set shown in
FIG. 15;
FIG. 17 is a perspective view showing a disassembled condition of the
intermediate gear set shown in FIG. 15;
FIG. 18 is a perspective view showing a disassembled condition of a further
modification of the intermediate gear set shown in FIGS. 4-6;
FIG. 19 is a sectional view of a modification of the valve timing adjusting
mechanism shown in FIGS. 1-3;
FIG. 20 is an enlarged sectional view of an intermediate gear set shown in
FIG. 19;
FIG. 21 is a perspective of the intermediate gear set shown in FIG. 19; and
FIG. 22 is a perspective view showing a modification of the intermediate
gear set shown in FIGS. 4-6.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
Illustrated in FIGS. 1 and 2 is a first embodiment of a valve timing
adjusting mechanism in accordance with the present invention, which is
adapted to adjust each operation timing of intake and exhaust valves in an
internal combustion engine. In this embodiment, an internal gear 14 is
coaxially mounted on a camshaft 11 of the internal combustion engine and
retained in position by means of a positioning pin 12 and a fastening bolt
13 for rotation with the camshaft 11. A hub member 15 is rotatably mounted
on the camshaft 11. An external gear 17 and a timing pulley 18 are
assembled with the hub member 15 by means of bolts 16 for rotation
therewith. The timing pulley 18 is drivingly connected to a crankshaft
(not shown.) of the engine by means of a timing belt (not shown) to be
driven by the engine.
The internal gear 14 has a cylindrical portion of a predetermined length
which is formed with external helical teeth 14a. The external gear 17 is
in the form of a cylindrical member which is formed with internal helical
teeth 17a and placed in surrounding relationship with the internal gear
14. Disposed within an annular space between the internal and external
gears 14 and 17 is an intermediate gear set 20 which is moved in an axial
direction under control a hydraulic driving mechanism 30. An outer end of
the external gear 17 is covered with a cover plate 19 detachably fixed
thereto by means of bolts.
The intermediate gear set 20 is composed of a primary gear 21 in the form
of an annular member which is formed with internal helical teeth 21a in
meshing engagement with the external helical teeth 14a of internal gear 14
and external helical teeth 21b in meshing engagement with the internal
helical teeth 17a of external gear 17 and an auxiliary gear 22 in the form
of an annular member which is formed with internal helical teeth 22a in
meshing engagement with the external helical teeth 14a of internal gear 14
and external helical teeth 22b in meshing engagement with the internal
helical teeth 17a of external gear 17. A plurality of circumferentially
equally spaced plugs 23 and steel balls 24 are assembled within the
primary gear 21 to define an axial displacement amount "t" of the
auxiliary gear 22 relative to the primary gear 21. When moved in an axial
direction, the intermediate gear set 20 causes relative rotation of the
primary and auxiliary gears 14 and 17 to change rotational phase of the
crankshaft relative to the camshaft 11.
The plugs 23 each are in the form of a cup-shaped member of iron which is
formed with a plurality of axially spaced annular grooves. The plugs 23
each are slidably coupled within corresponding axial mounting holes 21c in
the primary gear 21 and fixed in position by means of the steel balls 24
pressed therein. The plug 23 and steel ball 24 are adapted as an
anti-pressure sealing member and interposed between the primary gear 21
and auxiliary gear 22 in a condition where the primary and auxiliary gears
21 and 22 have been disposed between the internal and external gears 14
and 17. Thus, the axial distance between the primary and auxiliary gears
21 and 22 can be adjusted by the plugs 23 and maintained in the adjusted
condition by pressing the steel balls 24 into the plugs 23.
The hydraulic driving mechanism 30 includes a cylinder 31 formed by the
internal gear 14, hub member 15 and external gear 17, a piston 33
integrally formed with the primary gear 21 and axially slidably disposed
within the cylinder 31 through a seal ring 32, an electrically operated
fluid control valve 34 for controlling fluid under pressure applied to the
piston 33 and an electric control device 35 for control of the fluid
control valve 34. A fluid chamber formed at the right side of piston 33 is
connected to an outlet port A of the control valve 34 through a fluid
passage 36 formed in the hub member 15 and camshaft 11, while a fluid
chamber formed at the left side of piston 33 is connected to a return port
B of the control valve 34 through the meshed portions of the component
gears and a fluid passage 37 formed in the fastening bolt 13 and camshaft
11. An inlet port P of the control valve 34 is connected to a fluid pump
38, while a discharge port R of the control valve 34 is connected to a
fluid reservoir 39. When the control valve 34 is switched over under
control of the electric control device 35, axial movement of the piston 33
is effected by fluid under pressure supplied from the fluid pump 38 to
cause axial movement of the intermediate gear set 20.
In this embodiment, the plugs 23 are assembled within the primary gear 21
in a condition where the primary and auxiliary gears 21 and 22 have been
meshed with the external helical teeth 14a of internal gear 14 at their
internal helical teeth 21a and 22a and meshed with the internal helical
teeth 17a of external gear 17 at their external helical teeth 21b and 22b.
Thus, the plugs 23 are interposed between the primary gear 21 and
auxiliary gear 22 and moved in an axial direction to increase or decrease
a distance between the primary and auxiliary gears 21 and 22. This means
that the internal and external helical teeth of the intermediate gear set
20 formed by combination of the primary and auxiliary gears 21 and 22 are
increased or decreased in axial length to eliminate backlashes at the
meshed portions of the helical teeth 14a and 21a, 22a; 17a and 21b, 22b.
In such a condition as described above, the steel balls 24 are pressed
into the plugs 23 to determine an axial displacement amount "t" of the
auxiliary gear 22 relative to the primary gear 21 and to fix the distance
between the primary and auxiliary gears 21 and 22.
During the foregoing assembly process, the plugs 23 are assembled with the
primary gear 21 by using tools 50 and 60 shown in FIG. 3. The right-hand
tool 50 is composed of circumferentially equally spaced four push pins 51
which are fixedly supported by a support block 52 to be inserted into
corresponding mounting holes 21c in the primary gear 21, while the
left-hand tool 60 is composed of a support block 61 to be brought into
contact with an end face of the auxiliary gear 22, circumferentially
equally spaced four retainer pins 62 which are retractably assembled with
the support block 61 to be inserted into corresponding holes 22c in the
auxiliary gear 22, and a base block 63 supporting the support block 61 and
retainer pins 62 thereon. The retainer pins 62 assembled with the support
block 61 are loaded by springs (not shown) to be resiliently engaged with
an end face of the primary gear 21 when inserted into the corresponding
holes 22c in auxiliary gear 22.
In a condition where the primary and auxiliary gears 21 and 22 are
maintained in meshing engagement with the internal and external gears 14
and 17, the plugs 23 are inserted into the mounting holes 21c in the
primary gear 21, and the push pins 51 of tool 50 are inserted into the
mounting holes 21c to move the plugs 23 and retain them in a position
where the axial displacement amount "t" of the auxiliary gear 22 relative
to the primary gear 21 is determined to eliminate backlashes at the meshed
portions of the component gears. Thereafter, the push pins 51 of tool 50
are removed from the mounting holes 21c, and the steel balls 24 are
inserted into the mounting holes 21c. In such a condition, the push pins
51 of tool 50 are inserted again into the mounting holes 21c to couple the
steel balls 24 with the plugs 23, while the spring loaded retainer pins 62
are inserted into the corresponding holes 22c in auxiliary gear 22 and
engaged with the end face of the primary gear 21 so that the support block
61 is engaged with the end face of auxiliary gear 22. Thus, the steel
balls 24 are pressed into the plugs 23 by means of the push pins 51 of
tool 50 to retain the plugs 23 in position.
As is understood from the above description, the valve timing adjusting
mechanism can be assembled with the camshaft in the same manner without
any tuning when applied to internal combustion engines different in torque
fluctuation. This is useful to enhance efficiency of the assembly work of
the component parts. Since the axial displacement amount "t" of the
auxiliary gear 22 relative to the primary gear 21 is defined by the plugs
23 retained in position as shown in FIG. 2, the plugs 23 and steel balls
24 do not act to resiliently bias the primary and auxiliary gears 21 and
22 in an opposite direction. This is useful to eliminate the occurrence of
useless frictional engagement forces between the primary and auxiliary
gears 21 and 22 and the internal and external gears 14 and 17. As a
result, the intermediate gear set 20 is smoothly moved in an axial
direction under control of the hydraulic driving mechanism 30, and the
component gears of the valve timing adjusting mechanism are maintained
without causing any undesired backlashes thereof for a long period of
time.
Illustrated in FIGS. 4-6 is a modification of the valve timing adjusting
mechanism shown in FIG. 1, wherein the intermediate gear set 20 is
replaced with an intermediate gear set 120 which is composed of a pair of
circumferentially spaced semi-circular primary gears 121 integrally formed
with the piston 33 and having internal helical teeth 121a in meshing
engagement with the external helical teeth 14a of the internal gear 14 and
external helical teeth 121b in meshing engagement with the internal
helical teeth 17a of external gear 17 and a pair of semi-circular
auxiliary gears 122 axially movably disposed between the primary gears 121
and having internal helical teeth 122a in meshing engagement with the
external helical teeth 14a of internal gear 14 and external helical teeth
122b in meshing engagement with the internal helical teeth 17a of external
gear 17. A pair of plugs 123 are axially movably coupled within mounting
holes 121c in the piston body 33 and retained in position by means of
steel balls 124 pressed therein to define an axial displacement amount "t"
of the auxiliary gears 122 relative to the primary gears 121.
In the modification described above, the plugs 123 are assembled with the
primary gears 121 in a condition where the primary and ancillary gears 121
and 122 have been meshed with the external teeth 14a of internal gear 14
at their internal helical teeth 121a and 122a and meshed with the internal
helical teeth 17a of external gear 17 at their external helical teeth 121b
and 122b. Thus, the plugs 123 are interposed between the primary gears 121
and the auxiliary gears 122 and moved in an axial direction to increase or
decrease an axial distance between the primary and auxiliary gears 121 and
122. This means that the internal and external helical teeth of the
intermediate gear set 120 formed by combination of the primary and
auxiliary gears 121 and 122 is increased or decreased in axial length to
eliminate backlashes at the meshed portions of the helical teeth 14a and
121a, 122a; 17a and 12lb, 122b. In such a condition as described above,
the steel balls 124 are pressed into the plugs 123 to define an axial
displacement amount "t" of the auxiliary gears 122 relative to the primary
gears 121 and to fix the axial distance between the primary and auxiliary
gears 121 and 122.
During the foregoing assembly process, the plugs 123 are assembled with the
primary gears 121 by using tools 150 and 160 shown in FIG. 6. The
right-hand tool 150 is composed of a pair of push pins 151 which are
fixedly supported by a support block 152 to be inserted into corresponding
mounting holes 121c in the piston body 33, while the left-hand tool 160 is
composed of a pair of pressure receiving blocks 161 to be brought into
contact with each end face of the auxiliary gears 122 and a pair of
movable retainer blocks 162 which are retractably assembled with the
pressure receiving blocks 161 and loaded by springs (not shown) to be
resiliently engaged with each end face of the primary gears 121 when the
pressure receiving blocks 161 have been engaged with the end faces of the
auxiliary gears 122. In a condition where the primary and auxiliary gears
121 and 122 are maintained in meshing engagement with the internal and
external gears 14 and 17, the plugs 123 are inserted into the mounting
holes 121c in the piston body 33, and the push pins 151 of tool 150 are
inserted into the mounting holes 121c to move the plugs 123 and retain
them in a position where the axial displacement amount "t" of the
auxiliary gears 122 relative to the primary gears 121 is determined to
eliminate backlashes at the meshed portions of the component gears.
Thereafter, the push pins 151 of tool 150 are removed from the mounting
holes 121c, and the steel balls 124 are inserted into the mounting holes
121c. In such a condition, the push pins 151 of tool 50 are inserted again
into the mounting holes 121c to couple the steel balls 124 with the plugs
123, while the pressure receiving blocks 161 and movable retainer blocks
162 of tool 160 are engaged with the end faces of auxiliary and primary
gears 122 and 121 respectively. Thus, the steel balls 124 are pressed into
the plugs 123 by means of the push pins 151 of tool 150 to retain the
plugs 123 in position.
Accordingly, the valve timing adjusting mechanism can be assembled with the
cam shaft 11 in the same manner without any tuning when applied to
internal combustion engines different in torque fluctuation. This is
useful to enhance efficiency of the assembly work of the component parts.
Since the axial displacement amount "t" of the auxiliary gears 122
relative to the primary gears 121 is defined by the plugs 123 retained in
position as shown in FIG. 5, the plugs 123 and steel balls 124 do not act
to resiliently bias the primary and auxiliary gears 121 and 122 in an
opposite direction. This is useful to eliminate the occurrence of useless
frictional engagement forces between the primary and auxiliary gears 121
and 122 and the internal and external gears 14 and 17. As a result, the
intermediate gear set 120 is smoothly moved in an axial direction under
control of the hydraulic driving mechanism 30, and the component gears of
the valve timing adjusting mechanism are maintained without causing any
undesired backlashes thereof for a long period of time. In addition, the
axial length of the intermediate gear set 120 can be shortened since the
auxiliary gears 122 are placed between the primary gears 121. This useful
to provide the valve timing adjusting mechanism in a compact size.
Although in the above modification, the plugs 123 and steel balls 124 are
adapted to define the axial displacement amount "t" of the auxiliary gears
122 relative to the primary gears 121, the plug 123 and steel ball 124 may
be replaced with a press-in pin 123A shown in FIG. 7 or a press-in ring
123B shown in FIGS. 8-10. In use of the press-in pin 123A or ring 123B, it
is required to measure the axial displacement amount "t" of the auxiliary
gears 122 relative to the primary gears 121 for eliminating backlashes at
the meshed portions of the component gears. After measurement of the axial
displacement amount "t", the press-in pin 123A or ring 123B is pressed
into the mounting holes 121c in the piston body 33 and retained in a
position defined by the axial displacement amount "t". In the same manner
as described above, the plug 23 and steel ball 24 shown in FIGS. 1-3 may
be replaced with the press-in pin 123A shown in FIG. 7.
Illustrated in FIGS. 11-13 is another modification of the valve timing
adjusting mechanism shown in FIGS. 1-3, wherein the auxiliary gear 22 is
formed with a stepped bore 22d at a portion corresponding with the plug
23. The stepped bore 22d has a small diameter portion coupled with the
plug 23 and a large diameter portion in which a resilient element 25 of
synthetic rubber is contained and retained by a lid 26 fixed to the
auxiliary gear 22. When applied with an external force acting on the plug
23, the resilient element 25 causes a large resilient force against the
external forece. In this modification, even if the parallelism of the
component gears was out of order due to irregularity of the gears in
precision or fluctuation of a tension force acting on the timing pulley
18, smooth axial movement of the intermediate gear set 20 would be
effected by movement of the plug 23 against the resilient element 25. This
is useful to ensure smooth movement of the intermediate gear set under
control of the hydraulic driving mechanism 30. In FIG. 14 there is
illustrated a modification of the intermediate gear set 120 shown in FIGS.
4-6, wherein the auxiliary gears 122 each are formed with a stepped bore
122d at a portion corresponding with the plug 123. The stepped bore 122d
has a small diameter portion coupled with the plug 123 and a large
diameter portion in which a resilient element 25 of synthetic rubber is
contained and retained by a lid 126 fixed the auxiliary gear 122. With
such arrangement of the plug 123 and resilient element 125, even if the
parallelism of the component gears was out of order due to irregularity of
the gears in precision or fluctuation of a tension force acting on the
timing pulley 18, smooth axial movement of the intermediate gear set 120
would be effected by movement of the plug 123 against the resilient
element 125.
Illustrated in FIGS. 15-17 is another modification of the valve timing
adjusting mechanism shown in FIGS. 1-3, wherein the plug 23 and steel ball
24 are replaced with a roller pin 27 and a ring 28 of steel sheet formed
in a V-letter shaped cross-section. The roller pin 27 is axially slidably
coupled within a small diameter portion of the axial mounting hole 21c,
and the ring of steel sheet 28 is disposed within an annular groove 21d in
open communication with the mounting holes 21c in such a manner that it is
movable only to the left in the figure to retain the roller pin 27 in
position. In this modification, the roller pins 27 positioned by the ring
28 of steel sheet 28 are engaged with the auxiliary gear 22 at their outer
ends. With such arrangement of the roller pins 27 and ring of steel sheet
28, even if the parallelism of the component gears was out of order due to
irregularity of the gears in precision or fluctuation of a tension force
acting on the timing pulley 18, smooth axial movement of the intermediate
gear set 20 would be effected by resilient deformation of the ring of
steel sheet 28. In FIG. 18 there is illustrated a modification of the
intermediate gear set 120 shown in FIGS. 4-6, wherein the plug 123 and
steel ball 124 are replaced with a roller pin 127 and a ring of steel
sheet 128 formed in a V-letter shaped cross-section. The roller pin 127 is
axially slidably coupled within the axial mounting hole 121c, and the ring
of steel sheet 128 is disposed within an annular groove in open
communication with the mounting holes 121c in such a manner that it is
movable only to the left in the figure to retain the roller pin 127 in
position. In this modification, the roller pins 127 positioned by the ring
of steel sheet 128 are engaged with the auxiliary gears 122 at their outer
ends. With such arrangement of the roller pins 127 and ring of steel sheet
128, even if the parallelism of the component gears was out of order due
to irregularity of the gears in precision or fluctuation of a tension
force acting on the timing pulley 18, smooth axial movement of the
intermediate gear set 120 would be effected by resilient deformation of
the ring of steel sheet 128.
Illustrated in FIGS. 19-21 is a further modification of the valve timing
adjusting mechanism shown in FIGS. 1-3, wherein the plug 23 and steel ball
24 are replaced with a stepped pin 29 having a small diameter portion
axially slidable in a mounting hole 22e formed in the auxiliary gear 22
and a large diameter portion pressed into the mounting hole 21c of primary
gear 21, a dish spring S interposed between the auxiliary gear 22 and an
outer end of stepped pin 29 to bias the stepped pin 29 in an axial
direction thereby to resiliently engage the stepped pin 29 with the
auxiliary gear 22, and a retainer clip C fixed to the outer end of stepped
pin 29 to retain the dish spring S in position. The other construction and
component parts are the same as those in the valve timing adjusting
mechanism shown in FIGS. 1-3. In this modification, each stepped pin 29
assembled with the auxiliary gear 22 by means of the dish spring S and
retainer clip C is fixed to the primary gear 21 in a position where
backlashes at the meshed portions of the component gears are eliminated.
With such arrangement of the stepped pin 29, even if the parallelism of
the component gears was out of order due to irregularity of the gears in
precision or fluctuation of a tension force acting the timing pulley 18,
smooth axial movement of the intermediate gear set 20 would be effected by
movement of the auxiliary gear 22 against the dish spring S. In FIG. 22
there is illustrated a further modification of the intermediate gear set
120 shown in FIGS. 4-6, wherein the plug 123 and steel ball 124 are
replaced with a stepped pin 129, a dish spring S and a retainer clip C
assembled with the primary and auxiliary gears 121 and 122 in the same
manner as in the above modification. With such arrangement of the stepped
pin 129, even if the parallelism of the component gears was out of order
due to irregularity of the gears in precision or fluctuation of a tension
force acting on the timing pulley 18, smooth axial movement of the
intermediate gear set 120 would be effected by movement of the auxiliary
gears 122 against the dish springs S.
Although in the embodiment and modifications described above, the external
teeth 14a of internal gear 14 and the internal teeth 17a of the external
gear 17 each are in the form of helical teeth, only either ones of the
external teeth 14a or the internal teeth 17a may be formed as helical
teeth. In a practical embodiment of the present invention, the valve
timing adjusting mechanism may be provided on a crankshaft of an internal
combustion engine.
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