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United States Patent |
5,209,148
|
MacDonald
|
May 11, 1993
|
Carpeting cutter for use in seaming wall-to-wall carpeting and method
for using the same
Abstract
An "S" shaped, double-blade carpet cutter is provided which simultaneously
cuts the edges of two adjacent, overlapped carpets from the back side, to
provide closely matching, abutting edges which can thereafter be seamed.
The lower carpet edge is inserted into one opening of the "S", and the
overlapping edge of the upper carpet is inserted into the other opening of
the "S". One blade is mounted on the first or top arm of the "S" and the
other blade is mounted on the second or middle arm of the "S", and the
blades extend perpendicularly out of the plane of the "S" and are aligned
to cut along a single seam line. A handle is attached to the third arm of
the "S" to allow the cutter to be pulled along the overlapped carpet
edges. Thus, when a first edge of carpeting is placed between the first
and second arms, and an overlapping second edge of carpeting is placed
between the second and third arms, and the cutter is rotated about the
axis of the first arm so that the "S" is horizontal, the points of the
blades will be driven up through the carpet backing from underneath; when
the handle is pulled along the overlapping edges, both pieces of carpeting
are cut along a seam line to produce closely matching, abutting edges
which can be seamed when the short pieces cut off the edges by the cutter
are removed.
Inventors:
|
MacDonald; Lea (Kingston, CA)
|
Assignee:
|
Orcon Corporation (Union City, CA)
|
Appl. No.:
|
919927 |
Filed:
|
July 27, 1992 |
Current U.S. Class: |
83/56; 30/287; 30/294; 30/314 |
Intern'l Class: |
B26B 027/00 |
Field of Search: |
83/13,56,620,622
30/294,287,289,304,279.2,280,299,314,317
|
References Cited
U.S. Patent Documents
625550 | May., 1899 | Geisendorff et al. | 30/294.
|
2601414 | Jun., 1952 | Mittelstaedt | 30/294.
|
3363314 | Jan., 1968 | O'Brien | 30/125.
|
3395453 | Aug., 1968 | Prater | 30/294.
|
3596356 | Aug., 1971 | O'Neal | 30/280.
|
3621573 | Nov., 1971 | Summers | 30/287.
|
3772793 | Nov., 1973 | Anderson et al. | 33/174.
|
3859725 | Jan., 1975 | Anderson et al. | 30/294.
|
3934341 | Jan., 1976 | Carlson | 30/287.
|
4064626 | Dec., 1977 | Meshulam et al. | 30/294.
|
4064627 | Dec., 1977 | Zanfini | 30/287.
|
4095341 | Jan., 1978 | Crain | 30/287.
|
4646439 | Mar., 1987 | Squires | 30/289.
|
4656910 | Apr., 1987 | Peterson | 83/56.
|
4833956 | May., 1989 | Roberts | 83/56.
|
5159758 | Nov., 1992 | MacDonald | 30/294.
|
Foreign Patent Documents |
821773 | Sep., 1969 | CA.
| |
907305 | Aug., 1972 | CA | 30/65.
|
1179112 | Dec., 1984 | CA | 30/65.
|
Primary Examiner: Yost; Frank T.
Assistant Examiner: Dexter; Clark F.
Attorney, Agent or Firm: Haverstock, Medlen & Carroll
Claims
I claim:
1. A carpeting cutter for simultaneously cutting a first and a second piece
of carpeting to produce substantially matched, closely abutting edges, the
first and second piece of carpeting each having a pile side and a backing
side, and overlapped along one edge, said cutter comprising:
a generally "S" shaped cutter body having
a first arm including a first end, a second end, and a longitudinal axis
passing through said first and second end,
a second arm having a first end and a second end,
a first cross member extending between the first end of the first arm and
the first end of the second arm,
a third arm having a first end and a second end,
a second cross member extending between the second end of the second arm
and the second end of the third arm,
said first arm and second arm lying substantially in a single arm plane,
a first blade attached to the first arm, and extending out of said arm
plane, said first blade having a point, a base and a sharp cutting edge
extending between the point and the base, said blade aligned so that the
point of the blade will penetrate the backing side of the first piece of
carpeting and the cutting edge of the blade will cut the backing of the
first carpet to produce a first cut edge,
a second blade attached to the second arm, and extending out of said arm
plane, said second blade having a point, a base and a sharp cutting edge
extending between the point and the base, said second blade aligned so
that the point will penetrate the backing side of the second piece of
carpeting and so that the sharp edge will cut the overlapping backing of
the second piece of carpeting to produce a second cut edge which matches
and substantially abuts the first cut edge; and,
a means for moving the cutter body along the overlapping edges of the first
and second pieces of carpeting.
2. The carpet cutter of claim 1 in which said first and second blade
cutting edges are aligned relative to each other along a blade plane.
3. The carpet cutter of claim 1 including a means for aligning the blades
and maintaining the alignment during use.
4. The carpet cutter of claim 1 in which the means for moving the cutter
body is a handle attached to the third arm.
5. The carpet cutter of claim 1 in which the cutter body is "S" shaped.
6. The carpet cutter of claim 1 in which the generally "S" shaped cutter
body is formed from two generally "C" shaped members, the first "C" shaped
member including a first arm portion corresponding to the first arm and a
second arm portion each extending away from a curved back to an end, and
an opening between the ends of the first and second arm portion the second
"C" shaped member including a first arm portion corresponding to the third
arm and a second arm portion each extending away from a curved back to an
end, and an opening between the ends of the first and second arm portion
the two "C" shaped members joined along their second arm portion after
inverting one of the "C" members so that the opening of the first "C"
shaped member faces an opposite direction from the opening of the second
"C" shaped member.
7. The carpet cutter of claim 6 in which the first blade is attached to the
first arm and the second blade is attached to the second arm portion of
the first "C" shaped member.
8. The carpet cutter of claim 7 including a means for maintaining alignment
of the blades which includes a protruding flat surface along the bottom of
each end of each arm of the first "C" which cooperates with a flat edge
along the base of each blade.
9. The carpet cutter of claim 8 further including a means attached to the
third arm for elevating the third arm and canting the arm plane.
10. A carpet cutter for simultaneously cutting along the underside of
overlapping edges of two pieces of carpet to produce substantially
matching, closely abutting edges which can be seamed, the carpet cutter
comprising:
an elongated first arm;
an elongated second arm substantially parallel to the first arm;
the first arm and the second arm together defining an arm plane;
a generally planar first blade having a first cutting edge and mounted on
the first arm;
a generally planar second blade having a second cutting edge and mounted on
the second arm;
the first blade and the second blade aligned and defining a blade plane
substantially perpendicular to the first arm, the second arm, and the arm
plane;
a third arm lying parallel with and close to the arm plane;
the first arm, second arm, and third arm forming an array having a front
edge corresponding to the first arm, a back edge corresponding to the
third arm, a first edge and a second edge, whereby a first carpet edge may
be inserted between the first arm and the second arm, and a second,
overlapping carpet edge may be inserted between the second arm and the
third arm;
a first cross member joining the first arm to the second arm at the first
edge of the array, and
a second cross member joining the second arm to the third arm at the second
edge of the array to form the general "S" shape; and
a handle attached to the third arm for the user to manipulate the cutter.
11. The cutter according to claim 10, wherein the first blade and the
second blade are double edged to cut in two opposing directions.
12. The cutter according to claim 10, wherein the handle includes a handle
grip offset away from the arm plane by a handle bar.
13. The cutter according to claim 10 including a means for maintaining
alignment of the blades during use.
14. The cutter according to claim 13 in which the means for maintaining
alignment of the blades includes a protruding flat surface on the first
and second arm which cooperates with a flat edge along the base of each
blade.
15. The carpet cutter of claim 14 in which the means for maintaining
alignment of the blades additionally includes a means for elevating the
back of the array when the array is placed on a substantially horizontal
surface.
16. A carpet cutter body for mounting and aligning two blades for
simultaneously cutting the backing of overlapping edges of two adjacent
pieces of carpet from the bottom up to produce substantially matching,
closely abutting edges which can be seamed, the carpet cutter body
comprising:
an elongated first arm;
an elongated second arm substantially parallel to the first arm;
the first arm and the second arm together defining an arm plane;
a means for mounting a first blade on the first arm;
a means for mounting a second blade on the second arm;
a means for maintaining alignment of the mounting means for the first and
second blades to hold the blades to define a blade plane substantially
perpendicular to the first arm, the second arm, and the arm plane, and for
holding the cutting edge of each blade in a preselected position;
a third arm lying parallel with and close to the arm plane;
the first arm, second arm, and third arm forming an array having a front
edge corresponding to the first arm, a rear edge corresponding to the
third arm, a first edge and a second edge, an opening between the first
and second arms and another opening between the second and third arms
whereby a first carpet edge may be inserted between the first arm and the
second arm, and a second, overlapping carpet edge may be inserted between
the second arm and the third arm;
a first cross member joining the first arm to the second arm at the first
edge of the array, and
a second cross member joining the second arm to the third arm at the second
edge of the array to form a generally "S" shaped cutter body; and
a means for manipulating the cutter body.
17. The cutter body of claim 16 in which the means for manipulating the
cutter body is a handle attached to the third arm.
18. The cutter according to claim 16 in which the means for maintaining
alignment of the mounting means for the blades includes a protruding flat
surface on the first and second arm to cooperate with a flat edge on the
first and second blade.
19. The carpet cutter of claim 16 in which the means for maintaining
alignment of the mounting means for the blades includes a means for
elevating the back edge of the array when the array is placed on a
substantially horizontal surface.
20. A carpet cutter for simultaneously cutting two adjacent pieces of
carpet which are overlapped along one edge, the two pieces of carpeting
each having a backing portion underlying a pile portion, such that each
piece of carpeting is cut from the underside up through its backing
portion, to produce substantially matching, closely abutting edges which
can be seamed, the carpet cutter comprising:
an elongated first arm;
an elongated second arm substantially parallel to the first arm;
the first arm and the second arm together defining an arm plane having a
first end, a second end, and a back end corresponding to the second arm;
a first cross member extending between the first arm and the second arm at
the first end of the arm plane;
a second cross member extending away from the second arm at the second end
of the arm plane;
a generally planar first blade having a base, a point and a cutting edge
and mounted on the first arm;
a generally planar second blade having a base, a point and a cutting edge
and mounted on the second arm;
a means for maintaining alignment of the first blade and the second blade
to define a blade plane substantially perpendicular to the first arm, the
second arm, and the arm plane; and,
a means located adjacent to the back end of the arm plane for exerting a
force generally perpendicular to the arm plane in a direction opposing the
points of the blades;
a means for moving the cutter along the overlapping carpet edges, said
moving means located above the pile portion of the carpet pieces.
21. The carpet cutter of claim 20 in which the means for exerting a force
is a third arm lying substantially parallel with the arm plane and joined
to the second arm by the second cross member.
22. The carpet cutter of claim 21 in which the means for moving the cutter
is a handle attached to the third arm.
23. The carpet cutter of claim 20 in which the means for maintaining
alignment of the blades includes a protruding flat surface on the first
and second arm which cooperates with a flat edge along the base of each
blade.
24. The carpet cutter of claim 20 in which the means for maintaining
alignment of the blades includes a means for elevating the back of the arm
plane when the arm plane is placed on a substantially horizontal surface.
25. A method for simultaneously cutting two adjacent pieces of carpeting
which overlap along one edge to produce closely matching abutting edges
between the two carpet pieces, the carpeting having a backing portion and
a pile portion and oriented with the backing portion lying against a
surface to be carpeted and with the pile portion extending away from the
surface to be carpeted, using a carpeting cutter having an elongated first
arm, an elongated second arm substantially parallel to the first arm, the
first arm and the second arm together defining an arm plane having a first
end, a second end, and a back end corresponding to the second arm, a first
cross member joining the first arm to the second arm at the first end of
the arm plane to form a first opening to receive a first piece of
carpeting at the second end of the arm plane, a second cross member
extending away from the second arm at the second end of the arm plane to
form a second opening to receive an overlapping piece of carpeting at the
first end of the arm plane, a means for exerting a force against the pile
portion of the second piece of carpeting adjacent to the back end of the
arm plane, a first blade having a point and a cutting edge mounted on the
first arm, a second blade having a point and a cutting edge mounted on the
second arm, the first and second blades being aligned in a blade plane
substantially perpendicular to the first arm, the second arm, and the arm
plane, and a means for moving the cutter, the method comprising the steps
of:
placing the edge of the underlying piece of carpeting into the first
opening so that the backing portion of the first piece of carpeting lies
over the first arm;
placing the edge of the overlapping piece of carpeting into the second
opening so that the backing portion of the second piece of carpeting lies
over the second arm;
placing the arm plane in a substantially horizontal position so that the
second arm pushes against the pile portion of the first piece of carpeting
and the means for exerting a force pushes against the pile portion of the
second piece of carpeting, such that the point of the first blade is
inserted into the backing portion of the first piece of carpeting, causing
the cutting edge of the first blade to engage the backing portion of the
first piece of carpeting, and such that, at substantially the same time,
the point of the second blade is inserted into the backing portion of the
second piece of carpeting, causing the cutting edge of the second blade to
engage the backing portion of the second piece of carpeting;
moving the cutter in a direction substantially perpendicular to the first
and second arms and along the overlapped edges of the carpeting to cut the
backing portion of the carpeting along a single seam line; and,
removing the pieces cut from the edges of the carpeting by the cutter.
Description
BACKGROUND OF THE INVENTION
The present invention relates to carpeting cutters, and more particularly
to carpeting cutters which simultaneously cut two different carpets for
creating matched abutting edges for joining the two carpets in a seam
using conventional seaming techniques.
It is often necessary, when carpeting a large area, such as a wide floor,
with wall-to-wall carpeting, to seam together two or more widths of
carpeting in order to cover the entire area. This is because carpeting is
manufactured and sold in standard widths that are often smaller than the
areas which are to be carpeted. Carpeting is often installed over a
cushioning material, although it need not be. In a stretched carpet
installation, once the cushion has been installed, the carpeting is rough
fitted and trimmed, the seams between the carpet are created by cutting
the adjoining carpet pieces to create clean edges for seaming and moving
the two carpeting pieces as necessary to closely abut the clean edges, and
joining the closely abutting edges of carpeting together using a hot-melt
carpet seaming tape. The seamed carpet is then stretched to the periphery
of the area to be carpeted, the carpet edges are trimmed and fastened to a
tack strip or similar device installed along the periphery to provide a
neat appearance. In a glue-down installation, the carpeting is rough
fitted, and the seams between the carpet are created by cutting the edge
of each adjoining piece of carpet to create clean, matched edges for
seaming and moving the adjoining carpet pieces as necessary to closely
abut the freshly cut edges, and joining the edges either with a carpet
seaming tape or by directly gluing the edges to the cushion or the surface
to be carpeted if no cushion is used. The rest of the carpet is also
adhesively attached to the cushion or surface to be carpeted, and the
edges are trimmed and secured to the periphery of the area and covered to
provide a neat appearance, using a tack or tackless strip, cove base strip
or similar product.
Because it is desirable to make the seams between the pieces of carpeting
as invisible as possible, it is necessary that the edges of the carpeting
to be joined be trimmed to provide a clean surface for seaming, and be
closely matched to each other, to prevent any overlapping or gaps between
the two pieces, which would produce visible defects at the seam. Thus, the
edges to be abutted are often cut to match one another.
Heretofore, it has been difficult to easily obtain perfectly matching cuts
between the two pieces of carpeting to be abutted and seamed. Simply
laying a straight edge along the top of the carpeting and cutting downward
with a blade through the carpeting pile and backing has produced
unsatisfactory results. When carpeting is cut from above--that is, from
the pile side--tufts of pile fibers will inevitably be snagged and cut as
they are trapped between the backing and the blade. These missing fibers
will make the seam visible. The effect is the same as if one took a small
scissors and cut some of the pile along a line. It will be clearly
visible.
One method for avoiding this difficulty is by using a guide rail for
cutting in a relatively straight line from the top of carpeting through
the backing between the pile fibers. For example, in U.S. Pat. No.
3,621,573 to Summers a guide rail rests on the top surface of the carpet
backing between the pile fibers, and a blade aligned with the guide rail
extends downward to cut through the carpeting as the guide rail moves over
it. In Canadian patent 907,305, a rug cutting tool which has two parallel
guides on either side of the tool body includes a blade disposed between
the two plates for cutting down through the carpet. The guide rails of
these two inventions are intended to prevent wavering of the knife and
erratic cutting. However, care is required when a long cut made with these
tools, and the cut made will still have appreciable error. Nor can these
tools accurately cut overlapped carpets. An overlapping piece of carpet
will force the carpet pile of the underlying pieces down, preventing a
user cutting from above to avoid snagging and unevenly cutting the pile on
the underlying piece of carpet.
U.S. Pat. No. 4,833,956 to Roberts discloses a cutter for simultaneously
cutting overlapped pieces of carpets from one side of the carpet to the
other. The Roberts cutter includes two large stacked slots that extend
horizontally from the cutter body, so that each slot is bounded above and
below by horizontal surfaces open at the front and along the sides. One
slot runs parallel to and directly above the bottom plane surface of the
body, and the other slot is directly above the first one (and similar in
shape), and a blade runs vertically through the middle of both slots at
the rear of the body. Thus, when one carpet edge is lifted and inserted
into the lower slot and an overlapping carpet edge is inserted into the
upper slot, and the cutter body is pushed forward, the carpet edges are
directed against the knife edges within, producing a generally aligned cut
through the backing and pile of both pieces. However, since the Roberts
cutter lifts the carpet edges up off the floor, the cut edges will tend to
overlap slightly and may not abut when the cut carpet is lowered onto the
floor, and the resulting seam may tend to buckle unless the carpets are
pulled apart after cutting. Difficulties can also be expected because,
after cutting, the stiff carpeting must part enough to pass around the
body at the rear of the Roberts cutter. As the freshly cut edges leave the
knife and encounter the body, they must deflect to either side of the
body. This deflection can increase the difficulty of use, will also tend
to throw off the cut, and fatigue the user, causing error.
All of these tools are disadvantageous because, even if the tools can be
used to make two separate cuts simultaneously, the carpeting must still be
manipulated thereafter to make the two pieces, and such movement of the
carpeting will affect the registration of any simultaneously produced
cuts, making a perfect match difficult. Also, because the cuts are being
made from the top or edge of the carpet, carpet pile fibers will be
snagged or cut. Even where guide rails are used, because the location and
arrangement of the carpet pile fibers varies from one manufacturer to
another, it may be difficult to avoid cutting carpet pile fibers, and thus
gaps or overlapping areas may be produced which will be evident when two
abutting edges are joined.
Another solution, is to cut the carpeting from the backing side. This is
clearly a better way to produce the edges to be mated because if the
backing alone is cut, the pile fibers will not be snagged and cut.
However, when an operator turns the edge to be cut, and pins it (using his
body weight) between the surface to be carpeted and a straight edge, he
compresses the pile. Because operators cannot control the depth of their
cut with any precision, they often snag and cut the compressed and skewed
underlying pile, again creating an unsightly, visible area after seaming.
As shown in my U.S. patent application, Ser. No. 07/767,325 filed Sep. 30,
1991, now U.S. Pat. No. 5,159,758, the carpet backing of two abutting
pieces of carpeting can be cut simultaneously from the back side while the
carpeting is in its normal position with the carpet pile facing up. While
the use of this tool avoids completely the problem of cutting and snagging
carpet fibers, as occurs when carpet is cut from above or from the edge, a
gap between the two pieces of carpeting is produced which must be closed
by moving the carpets to abut the edges. As noted above, this subsequent
movement of the carpeting may throw off the registration of the cut edges,
and the edges may, thereafter, not be perfectly aligned for seaming.
Accordingly, the need exists for an apparatus for cutting two carpet edges
to produce nearly perfectly abutting edges, without further movement of
the carpeting, and without cutting, snagging or otherwise removing carpet
pile fibers along the edge to be joined, so as to produce a nearly
invisible seam after the two abutting edges are joined using conventional
methods.
SUMMARY OF THE INVENTION
The present invention provides a simple, inexpensive carpeting cutter which
easily and quickly cuts overlapped carpets from the back side to produce
nearly perfectly abutting edges which can thereafter be seamed using
conventional methods. In one embodiment, the invention comprises a
generally "S" shaped structure having three substantially parallel arms
and two cross members, with blades on the first and second arms
substantially aligned to produce cuts along substantially the same line,
and a handle attached to the third arm for pulling the cutter along the
top of the carpeting at the location of the seam. The two opposed openings
of the "S" each accept one of the overlapping edges. When the cutter is
laid flat, so that the plane formed by the three parallel arms is
substantially horizontal, then the lower carpet runs over the first arm
and under the second arm, while the overlapping upper carpet runs over the
second arm and under the third, to which a handle is attached, and the
upwardly extending, the second arm forcing the underlying carpet and the
third arm forcing the overlying carpet onto the aligned knives positioned
on the first and second arms which penetrate and cut the carpet backing
from the bottom or back side. Thus, when the user draws the cutter by its
handle along the overlapped carpeting, the blades will make two
substantially coincident cuts. Because the cuts are made from the bottom
of the backing up, carpet pile fibers will not be snagged or cut. Because
the edges are in nearly perfect abutment after the cut is made, there is
no need to worry about whether the cut is straight, and no requirement to
provide any alignment aid. This provides the installer with greater
flexibility, since abutting cuts can be made which are angled, circular,
or scalloped, and will thereafter produce nearly invisible seams. Thus, a
cutter of the invention can be particularly useful not just in installing
new wall-to-wall carpet, but also in repairing existing wall-to-wall
carpets by removing small areas which have been burned or stained and
replacing them with a patch cut to near perfect alignment with the
existing carpeting using a tool of the present invention.
In another embodiment, this invention provides a method of cutting
overlapping carpet edges to produce perfectly aligned, abutting carpet
edges which may thereafter be seamed.
Other and further embodiments and modifications will become apparent upon a
consideration of the detailed description in conjunction with the drawings
.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 is a top view of a carpet cutter of the present invention;
FIG. 2 is a partially cut-away, perspective top view of a cutter of the
present invention;
FIG. 3 is a cross-sectional side view of a cutter of the present invention
taken through line 3--3 of FIG. 2;
FIG. 4 is a cross-sectional detail showing a preferred method of removably
attaching blades to a cutter of the present invention, taken through line
4--4 of FIG. 3; and,
FIG. 5 is a side view if a cutter of the present invention.
DETAILED DESCRIPTION OF THE INVENTION
As shown in FIGS. 1-3, the preferred overall shape of the cutter is a
general "S" shape. The "S" may be divided into three generally parallel
arms, first arm 10, second arm 12, and third arm 14, and two cross
members, a first cross member 16, which joins first arm 10 to second arm
12 at one end, and a second cross member 18, which joins second arm 12 to
third arm 14 at an opposite end to form a generally planar "S" shaped
structure. Blade 20 is attached to the first arm 10 and blade 20' is
attached to the second arm 12 so that the point of each blade extends
upwardly when the planar "S" shaped body is substantially horizontal and
so that the sharp edges of the blades 20, 20' are aligned in substantially
the same plane, or are only slightly offset, so as to produce abutting
carpet edges when they are used to cut or trim overlapping carpet edges
22, 24. The first arm 10, second arm 12, and third arm 14 are preferably
aligned so as to be substantially parallel and so that the "S" which is
formed by them falls in a single plane. Alternatively, the "S" shape can
constructed so that the various components lie in different, parallel and
closely spaced planes. For example, first arm 10, second arm 12, and first
cross member 16 can be constructed to fall within a single arm plane, with
second cross member 18 and third arm 14 extending out of the arm plane. It
is also possible to construct a cutter of the present invention in which
the first cross member 16 and the second cross member 18 are slightly
offset to compensate for the thickness of the underlying carpeting 22
inserted between the first arm 10 and the second arm 12, and to compensate
for the thickness of the overlapping carpeting 24 that is inserted between
the second arm 12 and the third arm 14.
A handle 26 can be attached to, or formed integrally with, the third arm 14
for manipulating the cutter. Handle 26 can be offset from the "S" shaped
cutter body, as shown in FIG. 1, to space it away from the top of the
carpeting 24 and the point of the blades 20, 20' when the "S" structure is
in use as shown in FIG. 1, for enabling the operator to safely grasp and
pull the cutter to produce cut edges for seaming. Handle 26 is preferably
furnished with a vertically oriented grip 36, as shown in the drawings,
and is angled slightly forward towards the cutting blades, to provide an
ergonomically comfortable handle for an operator who typically grips the
device from above.
In the best mode, the "S" shape is preferably produced by joining together
two opposed, generally "C" shaped members 28, 30. Members 28, 30 are
preferably formed from steel stock such as round rod, and are preferably
joined by welding. However, other suitable materials, such as other
metals, wood, or plastic, can also be used and may be joined using any
suitable material such as adhesives or mechanical fasteners like bolts,
screws, rivets or crimped sleeves, or the entire structure may be
integrally formed, using a variety of known techniques such as molding or
die casting. In this embodiment, the first arm 10 is the upper arm of the
first "C" 28 and the first cross member 16 is the bend between the upper
arm and the lower arm of the first "C" 28. The second arm 12 is formed
where the lower arm 29 of the first "C" 28 and the upper arm 31 of the
reversed, second "C" 30 are joined together, preferably by welding. The
second cross member 18 is formed by the bend between the upper arm 31 and
the lower arm 14 of the second, reversed "C" 30.
An upwardly extending handle bar 34 is preferably provided which includes a
handgrip 36. Elements 34 and 36 together constitute handle 26, which is
used to manipulate the S-shaped cutter body as shown in FIGS. 1 and 2.
As shown in more detail in FIGS. 3-5, blades 20, 20' extend upwardly out of
the plane of the "S". The blades 20, 20' are preferably attached to the
ends of the upper arm 10 and lower arm 29 of the first "C" member 28 so
that the points extend upwardly out of the arm plane. The blades 20, 20'
are preferably planar and can be made easily replaceable to aid
replacement when a blade becomes dull or broken, by providing a hole 38
near the bottom of each blade 20, 20', and by providing a threaded opening
40, 40' in the ends of the upper arm 10 and lower arm 29 respectively for
receiving a threaded fastener 42, 42', such as a screw or a bolt. The ends
50, 50' of arms 10, 29 are preferably machined to provide a flat surface
substantially perpendicular to the arm plane. The blades 20, 20' can then
be secured to the arms 10, 29 by threading a threaded fastener 42, 42',
such as a screw or a bolt, through the hole 38 in each blade 20, 20' and
into the threaded opening 40, 40', and by rotating the threaded fastener
42, 42' about its longitudinal axis to tighten the fastener 42, 42' in the
threaded opening 40, 40' so that the fastener head 44 bears against the
surface of each blade 20, 20', holding it firmly against the substantially
flat end 50, 50' of the arms 10, 29. To prevent rotation of the blades 20,
20' about the longitudinal axis of the threaded fastener 42, 42' when the
blades 20, 20' are being drawn against the carpet backing, a flat 46 is
preferably provided on the bottom of each blade 20, 20' which cooperates
with a protruding flat 48 provided at the end of each arm 10, 29, and
oriented to position each blade with the point up when the "S" shaped
cutter body is substantially horizontal. Protruding flat 48 can be easily
be formed when the ends 50, 50' are machined flat by selectively removing
material from the upper portion of the end 50, 50' of each arm 10, 29. The
ends 50, 50' are preferably substantially co-planar so that the mounted
blades 20, 20' are aligned for making very closely abutting cuts, as
described below.
Blades 20, 20' are preferably angled so that the cutting edge of the blades
20, 20' are not perpendicular to the plane of arms 10,12, but rather are
angled slightly from vertical in the direction away from arm 14. This can
be accomplished by attaching an extension member 32 to the bottom of third
arm 14, which will cant the arm plane formed by arms 10, 12 so that the
arm plane is slightly higher at the arm 12 end. Alternatively, protruding
flat 48 can be oriented so that it is not parallel with the arm plane, but
rather is canted to be higher on the end closest to handle 26 to angle the
cutting edge of the blade 20, 20' away from handle 26. Thus, when the
blades 20, 20' become so dull that they will not cut properly, the tool
will not stop, become stuck, or mangle the carpet backing. Rather, the
carpet backing will be deflected over the blades 20, 20' and the operator
will be informed of the need to change the blades without forcing the tool
and damaging the carpet backing.
The blades 20, 20' are preferably sized so that each blade 20, 20' cuts
only the carpet backing in which it is in direct contact, and does not
appreciably extend into the carpet pile. It should be noted that the
blades are depicted in some of the figures as relatively longer than they
should normally be, solely for the purpose of illustration, to aid in the
identification of parts and their relative placement, and to explain the
operation of a cutter of the present invention. Thus, blade 20 should
preferably not be so long that it extends substantially into the carpet
pile attached to the backing with which it is in direct contact, or so
long that it cuts carpet 24 as well as carpet 22. Using a short blade
which cuts only the backing provides a cleaner cut, and provides for
operator safety. The blades 20, 20' are preferably single-edged for
cutting in one direction, and should be oriented with the cutting edge
facing the handle; alternatively, a double-edged blade 21, 21' shown in
FIG. 5 can be used for bi-directional cutting.
A cutter of the present invention is used in the area of an overlap between
two pieces of carpeting 22, 24 to produce closely matched, abutting edges
which can thereafter be seamed. Two adjacent pieces of carpet 24, 22 are
positioned on a surface to be carpeted with the carpet backing against
surface and the carpet pile extending vertically upward from the backing.
The two adjacent pieces of carpeting 22, 24 are overlapped along an edge
where the operator desires to form a seam, so that carpet 24 overlaps
carpet 22. As shown in FIG. 5, to begin, the operator preferably holds the
cutter so that the plane of the "S" body is in a substantially vertical
position. In this position, the operator can lift the edges of the carpet
pieces 24, 22 at one end of the seam and place them in the cutter so that
the lower carpet edge 22 rests on the first arm 10 and so that the upper
carpet edge 24 rests on the second arm 12. When the cutter body is rotated
about the longitudinal axis of first arm 10, moving the plane of the "S"
shaped cutter body to a substantially horizontal position, the second arm
12 presses against the carpet pile of carpet 22, forcing the carpet 22
down onto blade 20, and the third arm 14 presses against carpet pile of
carpet 24 forcing it down onto blade 20', and, at the same time, the
points of blades 20, 20' are rotated into and penetrate the carpet backing
from the back side. With third arm 14 resting against the top of the
carpeting and the handle in an upwardly extending position, the operator
can then draw the cutter, e.g., by pulling it, from one end of the seam to
the other to quickly and cleanly cut the carpet backing from the bottom
side without snagging the carpet fibers. The action of the second arm 12
and the third arm 14 in pressing the carpeting onto the blades 20, 20' is
aided by the stiffness or rigidity of the carpet backing. The overlapping
pieces 52, 54 trimmed from the edge of each piece of carpet 22, 24, can
then be removed. The abutting carpet edges will be perfectly matched, or
nearly so, and can be immediately seamed using conventional techniques
without further movement of the carpet pieces relative to one another.
It will be seen that the invention is simple, sturdy, inexpensive, and easy
to use tool, which in use enables the operator to cut perfectly matching
abutting edges which are ready to seam. The easily replaced blades allow
quick changes to avoid lost time when the blades break or become dull.
While the preferred embodiments have been described in detail, and shown in
the accompanying drawings, one skilled in the art will recognize that
various further modifications are possible without departing from the
scope of the invention as set forth in the appended claims. Particular
variations of the shape, various blades and/or blade mountings, different
blade positions on the arms, particular handle arrangements, and like
designs other than those of the preferred embodiment, are possible and
feasible. For example, one could extend the second cross-member 18 away
from the blade plane and attach a handle to it, thus eliminating the third
arm 14, and providing other means, as necessary, to force the top of the
carpeting down against the underlying, upwardly extending blades. In
addition, other materials, such as plastics, wood, or matrix materials,
may be used in addition to, or instead of, metal. Various designs adapted
to such molded or formed materials will be apparent to those in the art.
Further one skilled in the art will recognize that a mirror-reflection
embodiment of the embodiment shown in the drawings can be constructed and
used, and other such changes can be effected without departing from the
scope of the claims.
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