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United States Patent |
5,189,959
|
Gasparrini
,   et al.
|
March 2, 1993
|
Spray blanket cleaning system
Abstract
A spray blanket cleaning system is provided for removing piling, lint and
ink from blanket cylinders in a plurality of web or offset printing
presses. Operation is effected by fluid control systems that direct
solvent, water and air to spray systems in specific quantities and at
specific pressures. The spray systems are point of use systems that mix
solvent and water in a tube then eject the mixtrue to a connecting spray
bar. The mixed fluid is then ejected by air pressure through the spray bar
as sprayed fluid. The action of the spray in combination with the rotation
of the blanket cylinder and the web, is such as to loosen dust, debris and
lint from the blanket cylinder and collect it on the web passing out of
the system.
Inventors:
|
Gasparrini; Charles R. (Portchester, NY);
Arnolds; Carl (Stamford, CT)
|
Assignee:
|
Baldwin Technology Corporation (Stamford, CT)
|
Appl. No.:
|
836183 |
Filed:
|
February 13, 1992 |
Intern'l Class: |
B41F 035/06 |
Field of Search: |
101/423,424,425,147
|
References Cited
U.S. Patent Documents
3355324 | Nov., 1967 | Catzen | 101/424.
|
4686902 | Aug., 1987 | Allain et al. | 101/424.
|
4699668 | Oct., 1987 | Burns, Jr. | 101/424.
|
Primary Examiner: Burr; Edgar S.
Assistant Examiner: Bennett; Christopher A.
Attorney, Agent or Firm: Morgan & Finnegan
Parent Case Text
This is a continuation of co-pending application Ser. No. 474,983 filed on
Feb. 6, 1990.
Claims
What is claimed:
1. A spray blanket wash system, for applying a mixture of solvent and water
to blanket cylinders of printing press units, said system comprising:
(a) a solvent supply means;
(b) a water supply means;
(c) an air supply means;
(d) a mixing tube for mixing solvent, water, and air separately supplied
from said solvent supply means, said water supply means, and said air
supply means;
(e) a solvent control means, connected with said solvent supply means,
including solvent valve means for controlled dispensing of solvent into
said mixing tube;
(f) a water control means, connected with said water supply means,
including water valve means for controlled dispensing of water to said
mixing tube;
(g) air control means, connected with said air supply means, including air
valve means for controlled dispensing of air to said mixing tube;
(h) microprocessor control means, connected to said solvent, water and air
control means, so as to permit specific ratios of solvent and water to be
delivered to said mixing tube, said solvent, water and air mixed in said
mixing tube, and to permit controlled duration expulsion of said solvent
and water by said air; and
(i) spray bar means connected to said mixing tube for receiving and
distributing said solvent and water, said spray bar including a plurality
of nozzles, for spraying said solvent and water and directing same onto
said blanket cylinders.
2. (Amended) A system as defined in claim 1 wherein said mixing tube center
feeds into said spray bar.
3. (Amended) A system as defined in claim 1 wherein said mixing tube end
feeds into said spray bar.
4. (Amended) A system as defined in claim 1 wherein said plurality of
nozzles consists of fifteen or more nozzles on said spray bar.
5. (Amended) A system as defined in claim 4 wherein said spray bar is
located about one to about four inches from said blanket.
Description
BACKGROUND OF THE INVENTION This invention relates to cleaning apparatus
for printing presses and, in particular, to systems for automatically
washing blanket cylinders in offset printing presses.
The need to wash blanket cylinders during an offset web printing process is
well established. As printed copy is produced, debris from ink, paper and
fountain solution cause the blanket cylinder to become contaminated. After
a period of time, the blanket cylinders must be washed with either solvent
or a combination of solvent and water to remove this debris. If washing
does not occur, print quality will be reduced and the probability that a
web will break increases. Several methods are known in the art to wash
blanket cylinders.
The hand wash method utilizes manual application of wash fluid by the press
crew when the press is stopped. In this method, hand towels are soaked and
the blankets physically scrubbed clean of debris. Manual washing of the
blanket while the press is operating is also utilized. A member of the
press crew will clean a specific area of a blanket that is causing print
quality to deteriorate. While this technique extends productivity, it is
very unsafe because of the high peripheral speed of the blanket cylinder.
It is far safer, more productive and predictable to use automatic blanket
cleaners to clean the blanket cylinder at regular intervals while
printing. Several automatic methods have been employed to accomplish this.
Cloth type systems, described in U.S. Pat. Nos. 4,344,361 and 4,757,763,
utilize a disposable cloth that passes over an inflatable pressure pad.
The cloth is wetted with wash fluid pressed against the blanket and the
cloth is advanced in increments to affect cleaning.
Brush type systems utilize a rotating brush that is pressed against the
blanket. The brush may be wetted with solvent prior to coming in contact
with the blanket. Debris that is removed from the blanket to the brush is
gathered in a used solvent collection system. Typically the solvent
undergoes separation and treatment to remove the debris and collect the
solvent.
Spray type systems utilize a spray bar positioned near the blankets. The
spray bar sprays wash fluid onto the blanket cylinders. Previously known
spray bars, as in U.S. Pat. No. 4,686,902, premix solvent and water in a
tank to form an effective emulsified solution. This is undesirable because
once the wash solvent is mixed, the ratio of solvent to water in the
solution cannot be changed unless the system is drained and flushed and a
new ratio established. Additionally, the mixture must be continually
circulated or agitated to maintain the emulsification. The present
invention avoids the need for mixing water and solvent in a tank or
premixer and avoids the need for recirculation or agitation of the wash
solvent, thus allowing continual change in the emulsified solution as
desired without requiring that the system be drained and flushed.
In other known spray systems, for example German Patent No. 2,826,135, the
amount of wash fluid sprayed by the spray bar is controlled and limited to
the volume of the internal cavity of the spray bar. In particular, the
system works in cycles, where one cycle consists of completely filling the
internal cavity of the spray bar with wash fluid followed by activating
the air for spraying. The present invention avoids this cyclic action by
providing a means for the wash fluid to be continuously ejected from the
spray bar as it enters the spray bar. The present invention also provides
for individually settable water and solvent amounts which are not limited
to the volume of the internal cavity of the spray bar.
Other problems encountered in conventional cleaning systems include the
risk of dryer damage or even explosion caused by the ignition of excessive
solvents. Typically when the press is shut down for maintenance or repair
the ink roller train becomes tacky from ink residue and debris. If the
press is restarted in this condition there is a high risk of web breakage.
In order to avoid this breakage, the blanket is prewet manually by a
pressman applying solvent to the blanket or adding oil to the roller train
to soften the tacky ink. This practice is both hazardous and wasteful
because uncontrolled amounts of solvent entering the dryer can result in
explosion. Also, the added oil has a deleterious effect on the ink color
resulting in paper waste while the oil is dissipated. The present
invention avoids this problem by providing a means to automatically prewet
the blanket, reducing the risk of explosion from uncontrolled solvent
application.
OBJECTS AND STATEMENT OF THE INVENTION
It is, therefore, an object of the present invention to provide an improved
spray system for cleaning blanket cylinders during the course of a press
run without interrupting press operation or causing excessive waste during
the run. This permits a sharper reproduction for a printed product and
incurs less down-time. It also permits the use of grades ,of paper stock
having higher lint contents.
Another object of the present invention is to utilize a minimal amount of
solvent to insure dryer safety.
A further object of this invention is to utilize a point of use mixing
system for water and solvent that eliminates the need for recirculation or
agitation of the cleaning fluid.
Another object of this invention is to provide for individually settable
water amounts and solvent amounts at each printing unit.
Still another object of this invention is to provide for a system that can
wash all press units simultaneously or sequentially as selected by
suitable control programs.
Another object of this invention is to provide a prewetting feature in the
spray blanket cleaner system to preclude web breaks during start-up.
Another object of this invention is to provide for balanced wetting of the
web by directing solvent. If the right side of the cylinder is wet before
the left side of the cylinder, the web could wander laterally or be
subject to uneven tension and break.
In accordance with this invention, generally stated, a spray blanket
cleaner system is provided for cleaning blankets on a plurality of web or
offset printing presses during operation of the press, the system having
fluid control systems that dispense solvent, water and air to spray
systems in specific quantities and at specific pressures as directed by a
control element. The spray blanket cleaner system can be periodically
actuated to simultaneously or individually spray the surface of blankets
of web press units.
The frequency of the automatic actuation and operation of the spray system
of this invention is regulated by the control element and is adjustable by
a press operator in response to various anticipated or observed operating
parameters such as the length of the press run and the lint content of the
paper stock.
The foregoing and other objects, features and advantages of the present
system will be apparent to those skilled in the art in light of the
following description of preferred embodiments in connection with the
accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 is a schematic showing the basic fluid flow and control element in
accordance with a preferred embodiment of the invention;
FIG. 2 is a side view of a center feed spray system.
FIG. 3 is a side view of an end feed spray system.
DESCRIPTION OF PREFERRED EMBODIMENTS
Referring now to the drawings, and, in particular, to FIG. 1, there is
shown a fluid control system consisting of two main components; an air box
2 and fluid boxes 4. Each press unit is equipped with one air box 2 and
two fluid boxes 4 which control the necessary fluids and air to the spray
systems. A center feed spray system is shown in FIG. 2 and an end feed
spray system is shown is FIG. 3. The fluid control system regulates
solvent, water and air to the spray systems in specific quantities and at
specific pressures as directed by a control element 28.
The air box 2 provides regulated air pressure as required for system
function. Compressed air enters the air box 2 through line 6 and is
supplied to an air valve manifold 5. The air then flows through air
filters 11, fluid spray regulators 10 and fluid spray valves 12. When the
fluid spray valves are actuated by the control element 28, the regulated
air flows out of the air box 2 to the corresponding fluid box 4. It then
flows past an air check valve 50, enters a fluid manifold 14 and flows
into a mixing tube 21. The air then ejects the mixed solvent and water
from the mixing tube 21 into a spray bar 30 (FIGS. 2 and 3).
Pressurized solvent is delivered from a solvent supply 16 through line 8,
past a solvent regulator 15, to a solvent manifold inlet 18. The solvent
then passes through a solvent filter 23 to a solvent valve 20. When the
solvent valve 20 is actuated by the control element 28, the solvent enters
the fluid manifold 14 and then flows into the mixing tube 21. Flow control
means, such as a solvent orifice 40 and a solvent check valve 51, are
interposed between the solvent valve 20 and the fluid manifold 14.
Pressurized water is delivered from a water supply 22 through line 9, past
a water regulator 42, to a water manifold 24. Water then passes through a
water filter 44 to a water valve 26. When the water valve 26 is actuated
by the control element 28, water enters the fluid manifold 14 and then
flows into the mixing tube 21. Flow control means, such as a water orifice
48 and a water check valve 52, are interposed between the water valve 26
and the fluid manifold 14. The water and solvent valves can be actuated
either simultaneously or sequentially by the control element 28. The
mixing tube 21 can center feed the spray bar 30 as in FIG. 2 or end feed
the spray bar 30 as in FIG. 3.
In FIGS. 2 and 3, the water and solvent mixture is ejected by air pressure
through the mixing tube 21 into the spray bar 30. The mixed wash fluid is
then ejected as sprayed fluid through nozzles 32 in the spray bar 30. This
point of use mixing eliminates the need to keep the two fluids constantly
moving. The point of use mixing also eliminates prefilling the spray bar,
since the wash fluid flows through the spray bar and is ejected from the
spray bar simultaneously. The nozzles 32 on the spray bar 30 are purged
after use by the air pressure to prevent blockage.
The spray bar 30 is normally positioned adjacent the blanket cylinder 36 on
the infeed side of the press unit. The spray bar 30 has a plurality of
nozzles 32, preferably eight or more and most preferably fifteen or more.
By positioning the nozzles 32 at a relatively short distance, preferably
about one to about four inches, from the blanket cylinder 36, spray fans
34 from the nozzles 32 overlap on the blanket 36. The plurality of nozzles
32 permits the positioning of the spray bar 30 close to the blanket
cylinder while maintaining spray fan overlap. Placing the spray bar 30
close to the blanket diminishes the amount of solvent lost to mist in the
atmosphere in the press room and reduces the amount of solvent required.
The spray bar 30 includes an internal cavity 48 connected to the plurality
of nozzles 32. The internal cavity is dimensioned such that the
pressurized wash mixture is dispensed approximately equally from the
plurality of nozzles. For example, the internal cavity 48 would have a
diameter of about one-eighth to about three-sixteenths of an inch when
using 25 to 45 pounds per square inch of pressure.
The control element 28 may control the wash cycle for one or more press
units. The control element can be operated in an automatic or manual mode.
The automatic mode is used for automatic washing of the press blankets.
The programs employed by the microprocessor control element regulate at
least the ratio of solvent to water used, the pressure of the spray and
the duration of the spray. The control element also provides for
prewetting of blankets during start-up. With more than one press unit, the
control system provides for simultaneous or sequential washing of the
blankets.
The foregoing is considered as illustrative only of the principles of the
present invention and is not limited to the particular embodiments
discussed herein. Various changes, substitutions and modifications may be
made thereto by those skilled in the art without departing from the spirit
or scope of the invention defined by the appended claims.
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