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United States Patent |
5,186,016
|
Nigo
|
February 16, 1993
|
Defrosting control method and apparatus for air conditioner
Abstract
A defrosting control method for an air conditioner wherein when the frost
amount of an outdoor heat exchanger becomes an allowable value or more
during a heating operation, a defrosting operation is performed for
defrosting the outdoor heat exchanger. A time period is calculated which
is required for a room temperature to reach a preset temperature after the
start of the heating operation by an inverter running at one of a
predetermined plurality step of frequencies, in accordance with an
environmental condition data. A frost amount of the outdoor heat exchanger
is calculated in accordance with the environmental condition data, under
the condition that the inverter runs for the calculated time period. There
is selected an inverter output frequency from the plurality step of
frequencies, the inverter output frequency allowing each of the calculated
amounts to take the allowable value or less, the allowable value being
determined as a level indicating the defrosting operation is unnecessary.
The inverter or air conditioner is operated at the selected output
frequency.
Inventors:
|
Nigo; Toshiro (Fuji, JP)
|
Assignee:
|
Kabushiki Kaisha Toshiba (Kawasaki, JP)
|
Appl. No.:
|
782485 |
Filed:
|
October 25, 1991 |
Foreign Application Priority Data
Current U.S. Class: |
62/150; 62/155; 62/228.4 |
Intern'l Class: |
F25D 021/00 |
Field of Search: |
62/228.4,228.5,150,151,154,155,156,140
|
References Cited
U.S. Patent Documents
5065593 | May., 1992 | Dudley et al. | 62/228.
|
Foreign Patent Documents |
0087549 | Jun., 1982 | JP | 62/150.
|
59-3311 | Jan., 1984 | JP.
| |
0231132 | Sep., 1988 | JP | 62/228.
|
Primary Examiner: Tanner; Harry B.
Attorney, Agent or Firm: Foley & Lardner
Claims
What is claimed is:
1. A defrosting control method for an air conditioner having a
refrigerating cycle including in succession a compressor, and indoor heat
exchanger, a decompressor, and an outdoor heat exchanger, said compressor
being variable-speed driven by an inverter via a compressor motor, and
when the frost amount of said outdoor heat exchanger becomes an allowable
value or more during a heating operation, a defrosting operation is
performed for defrosting the outdoor heat exchanger, said defrosting
control method comprising:
a first step of setting a plurality of frequencies which said inverter can
output;
a second step of calculating a time period required for a room temperature
to reach a preset temperature after the start of the heating operation by
said inverter running at one of said plurality of frequencies, in
accordance with an environmental condition data;
a third step of calculating the frost amount of said outdoor heat exchanger
in accordance with said environmental condition data, under the condition
that said inverter runs for said time period calculated at the second
step;
a fourth step of selecting an inverter output frequency from said plurality
of frequencies set at the first step, said inverter output frequency
allowing each of said frost amounts calculated at the third step to take
said allowable value or less, said allowable value being determined as a
level indicating the defrosting operation is unnecessary; and
a fifth step of controlling said inverter so as to have said output
frequency selected at the fourth step.
2. A defrosting control method according to claim 1, wherein said second
step includes:
a step of calculating a heating load necessary for making said room
temperature reach said preset temperature, in accordance with said
environmental condition data;
a step of calculating a heating capacity under the condition that said
inverter runs at the frequency set at said first step; and
a step of calculating said time period for making said room temperature
reach said preset temperature under the condition that said inverter runs
at the frequency and said calculated heating load and heating capacity.
3. A defrosting control method according to claim 1, wherein said fourth
step includes a step of selecting one of said inverter output frequencies
allowing each said frost amount to take said allowable value or less, said
selected inverter output frequency making said time period shortest.
4. A defrosting control method according to claim 1, further comprising:
a sixth step of calculating a time period allowing each said frost amount
to take said allowable value, if there is no frost amount calculated at
said third step which amount takes said allowable value or less;
a seventh step of calculating each said room temperature to be obtained
when said inverter runs for said time period calculated at said sixth
step, in accordance with said environmental condition data; and
an eighth step of selecting one of said inverter output frequencies
corresponding to one of said room temperatures calculated at said seventh
step, said room temperature being nearest to said preset temperature,
wherein in the case where it is necessary to perform said defrosting
operation before said room temperature reaches said preset temperature at
any one of said frequencies set at said first step, said inverter is
controlled to run and have said output frequency selected by said eighth
step until said defrosting operation is carried out.
5. A defrosting control method according to claim 1, wherein in calculating
said time period at said second step, there are used, as said
environmental condition data, physical quantities required for obtaining
said heating load, and/or a heating load at a previous operation time.
6. A defrosting control apparatus for an air conditioner having a
refrigerating cycle including in succession a compressor, an indoor heat
exchanger, a decompressor, and an outdoor heat exchanger, said compressor
being variable-speed driven by an inverter via a compressor motor, and
when the frost amount of said outdoor heat exchanger becomes an allowable
value or more during a heating operation, a defrosting operation is
performed for defrosting the outdoor heat exchanger, said defrosting
control apparatus comprising:
frequency setting means for setting a plurality of frequencies which said
inverter can outputs;
first time period calculating means for calculating a time period required
for a room temperature to reach a preset temperature after the start of
the heating operation by said inverter running at one of said plurality of
frequencies set by said frequency setting means, in accordance with an
environmental condition data;
frost amount calculating means for calculating the frost amount of said
outdoor heat exchanger in accordance with said environmental condition
data, under the condition that said inverter runs for said time period
calculated by said first time period calculating means;
first frequency selecting means for selecting an inverter output frequency
from said plurality of frequencies set by said frequency setting means,
said inverter output frequency allowing each of said frost amounts
calculated by said frost amount calculating means to take said allowable
value or less, said allowable value being determined as a level indicating
the defrosting operation is unnecessary; and
inverter controlling means for controlling said inverter so as to have said
output frequency selected by said first frequency selecting means.
7. A defrosting control apparatus according to claim 6, wherein said first
time period calculating means includes:
means for calculating a heating load necessary for making said room
temperature reach said preset temperature, in accordance with said
environmental condition data;
means for calculating a heating capacity under the condition that said
inverter runs at the frequency set by said frequency setting means; and
means for calculating said time period for making said room temperature
reach said preset temperature under the condition that said inverter runs
at the frequency and said calculated heating load and heating capacity.
8. A defrosting control apparatus according to claim 6, wherein said first
frequency selecting means includes means for selecting one of said
inverter output frequencies allowing each said frost amount to take said
allowable value or less, said selected inverter output frequency making
said time period shortest.
9. A defrosting control apparatus according to claim 6, further comprising:
second time period calculating means for calculating a time period allowing
each said frost amount to take said allowable value, if there is no frost
amount calculated by said frost amount calculating means which amount
takes said allowable value or less;
room temperature calculating means for calculating each said room
temperature to be obtained when said inverter runs for said time period
calculated by said second time period calculating means, in accordance
with said environmental condition data; and
second frequency selecting means for selecting one of said inverter output
frequencies corresponding to one of said room temperatures calculated by
said room temperature calculating means, said room temperature being
nearest to said preset temperature,
wherein in the case where it is necessary to perform said defrosting
operation before said room temperature reaches said preset temperature at
any one of said frequencies set by said frequency setting means, said
inverter is controlled to run and have said output frequency selected by
said second frequency selecting means until said defrosting operation is
carried out.
10. A defrosting control apparatus according to claim 6, wherein in
calculating said time period by said first time period calculating means,
there are used, as said environmental condition data, physical quantities
required for obtaining said heating load, and/or a heating load at a
previous operation time.
Description
FIELD OF THE INVENTION
The present invention relates to defrosting control for air conditioners of
the type where variable speed operation of a compressor is carried out by
an inverter.
PRIOR ART
During heating operation of an air conditioner, the outdoor heat exchanger
is exposed to low temperature external atmospheric air, and low
temperature refrigerant flows within it. Therefore, when a certain period
of time lapses after heating operation, some frost is deposited on the
outdoor heat exchanger. The deposited frost lowers the heat exchange
efficiency and heating capacity. It is therefore necessary to defrost the
outdoor heat exchanger.
In a conventional air conditioner, a method has been used whereby frost is
removed by temporarily carrying out a cooling operation to flow high
temperature refrigerant within the outdoor heat exchanger.
As described above, defrosting operation for the outdoor heat exchanger is
inevitable for efficient heating operation. However, during defrosting
operation, heating operation is temporarily stopped and cooling operation
is temporarily carried out. During such a time period, the heating
performance is degraded and the room temperature is lowered.
In a conventional air conditioner, if the amount of frost on the outdoor
heat exchanger exceeds an allowable value, the defrosting operation
automatically starts irrespective of the room temperature at that time.
The room temperature may lower to the degree that a person in the room
feels uncomfortable.
When heating operation starts in a room, particularly in a very cool room,
it is required to raise the room temperature as fast as possible. Even in
such a case, a conventional air conditioner may often enter defrosting
operation, making a person in the room more uncomfortable.
SUMMARY OF THE INVENTION
It is therefore an object of the present invention to provide an air
conditioner of an inverter controlled type, capable of reducing this
uncomfortable feeling and suppressing lowering of the heating capacity
caused by a defrosting operation, as much as possible.
In order to achieve the above object, the present invention provides a
defrosting control method for an air conditioner having a refrigerating
cycle including in succession a compressor, an indoor heat exchanger, a
decompressor, and an outdoor heat exchanger, the compressor being
variable-speed driven by an inverter via a compressor motor, and when the
frost amount of the outdoor heat exchanger becomes an allowable value or
more during a heating operation, a defrosting operation is performed for
defrosting the outdoor heat exchanger, the defrosting control method
comprising: a first step of setting a plurality step of frequencies which
the inverter can output; a second step of calculating a time period
required for a room temperature to reach a preset temperature after the
start of the heating operation by the inverter running at one of the
plurality step of frequencies, in accordance with environmental condition
data such as a heating load at the previous time operation; a third step
of calculating the frost amount of the outdoor heat exchanger in
accordance with the environmental condition data, under the condition that
the inverter runs for the time period calculated at the second step; a
fourth step of selecting an inverter output frequency from the plurality
step of frequencies set at the first step, the inverter output frequency
allowing each of the frost amounts calculated at the third step to take
the allowable value or less, the allowable value being determined as a
level indicating that defrosting operation is unnecessary; and a fifth
step of controlling the inverter so as to have the output frequency
selected at the fourth step.
According to the present invention, in heating operation, a defrosting
operation is generally not carried out until the room temperature reaches
a preset temperature. Therefore, the heating capability is not temporarily
lowered greatly by defrosting operation, providing a comfortable feeling
at the start of heating operation.
The fourth step includes a step of selecting one of the inverter output
frequencies allowing each frost amount to take the allowable value or
less, the selected inverter output frequency making the time period the
shortest. In this case, the inverter is controlled so that the time period
while the room temperature reaches the preset temperature is made
shortest. As a result, uncomfortable feeling which might otherwise caused
by the defrosting operation immediately after the start of the heating
operation are avoided, providing a more comfortable feeling during heating
operation.
There are cases when defrosting inevitably operation becomes necessary
before the room temperature reaches the preset temperature, such as in
cold districts. It is preferable to control the inverter in the following
manner. There are further provided a sixth step of calculating a time
period allowing each frost amount to take an allowable value, if there is
no frost amount calculated at the third step which amount takes the
allowable value or less; a seventh step of calculating each room
temperature to be obtained when the inverter runs for the time period
calculated at the sixth step, in accordance with the environmental
condition data; and an eighth step of selecting one of the inverter output
frequencies corresponding to one of the room temperatures calculated at
the seventh step, the room temperature being nearest to the preset
temperature, wherein in the case where it is necessary to perform
defrosting operation before the room temperature reaches the preset
temperature at any one of the frequencies set at the first step, the
inverter is controlled to run and have the output frequency selected by
the eighth step until the defrosting operation is carried out.
With such an arrangement, even if defrosting operation is required to be
performed before the room temperature reaches the preset temperature, the
room temperature can be made nearest the preset temperature when the
defrosting operation starts. Accordingly, uncomfortable feeling which
might be caused otherwise by the temporary lowering of the heating
capability due to a defrosting operation can be minimized. For example, in
cold districts, uncomfortable feelings can be which might be caused
otherwise by a defrosting operation immediately after the start of a
heating operation, can be suppressed as much as possible.
BRIEF DESCRIPTION OF THE DRAWINGS
In the accompanying drawings:
FIG. 1 is a block diagram showing an outline view of a defrosting control
apparatus of an air conditioner according to the present invention;
FIG. 2 is a schematic diagram of the outdoor heat exchanger shown in FIG.
1;
FIG. 3 is a block diagram showing the defrosting control apparatus of an
air conditioner according to an embodiment of the present invention;
FIG. 4A is a flow chart illustrating the operation of the embodiment of the
present invention;
FIG. 4B is a flow chart illustrating the operation of another embodiment of
the present invention;
FIGS. 5 and 6 are graphs showing characteristic curves describing the
contents of the flow chart of FIG. 4A;
FIG. 7 is a graph showing characteristic curves describing the contents of
the flow chart of FIG. 4B;
FIG. 8 is a flow chart illustrating the operation of a further embodiment
of the present invention;
FIG. 9 is a graph showing characteristic curves describing the contents of
the flow chart of FIG. 8; and
FIG. 10 is a graph showing the room temperature characteristic curves
comparing a conventional technique and the present invention.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
Preferred embodiments of the present invention will be described with
reference to FIGS. 1 to 10.
FIG. 1 is a schematic diagram showing a refrigerating cycle of an air
conditioner and a controller for controlling the air conditioner according
to the present invention. An inverter 1 variable-speed drives a motor 2
which in turn drives a compressor 3.
In a heating operation, refrigerant delivered out of the compressor 3 is
sent via a four-port valve 4 to an indoor heat exchanger 5. The
refrigerant subject to heat exchange at the indoor heat exchanger 5 is
sent via a capillary 6 to first and secondary outdoor heat exchangers 7
and 8 whereat it is subjected to heat exchange and thereafter returned via
the four-port valve 4 to the suction port of the compressor 3.
The outdoor heat exchangers 7 and 8 are disposed at the higher and lower
positions within an outdoor unit box 9, as shown in FIG. 2. An outdoor fan
10 is disposed in front of the outdoor heat exchangers 7 and 8 so that
heat exchange is performed with atmospheric air (flowing in the direction
indicated by an arrow) introduced within the outdoor unit box 9 while the
outdoor fan 10 rotates.
In the refrigerant circulating circuit (refrigerating cycle) shown is FIG.
1, there are provided two-port valves 11 and 12 and three-port valves 13
and 14 which are controlled by a defrosting controller 15. The operation
of the defrosting controller 15 will be described later.
The inverter 1 is variable-frequency controlled by an inverter controlling
means 16 whose control frequency is determined by a frequency determining
circuit 17 comprising a microcomputer.
FIG. 3 is a block diagram showing the details of the frequency determining
circuit 17. The frequency determining circuit 17 is constructed of a
frequency setting means 18, a first time calculating means 19, a frost
amount calculating means 20, a first frequency selecting means 22, a
second time calculating means 23, a room temperature calculating means 24,
and second frequency selecting means 25.
The frequency setting means 18 (upper left in FIG. 3) sets n +1 steps of
output frequencies f(i) (i=0 to n) of the inverter 1, and sequentially
outputs signals representative of the frequencies f(i).
The first time calculating means 19 calculates a time period ti required
for the inverter 1 running at the frequency f(i) to change the room
temperature Ta to a preset temperature Ts, in accordance with outdoor and
indoor environmental condition data. The "environmental condition data"
herein used means a room temperature Ta, atmospheric temperature To, and
atmospheric humidity Ho detected with sensors (not shown), a preset data
set by an operation unit (not shown), and a heating operation load data
(D) at the previous time (day) stored in a memory (not shown). The
environmental condition data includes the data associated with an indoor
environment such as the room temperature Ta and preset temperature Ts, the
data associated with an outdoor environment such as the atmospheric
temperature To and atmospheric humidity Ho, and the data associated with
both the indoor and outdoor environments such as the heating load data
(D).
The frost amount calculating means 20 calculates an amount F(ti) of frost
on the outdoor heat exchangers 7 and 8 on the condition that the inverter
1 runs for the time period ti at the frequency f(i), in accordance with
the outdoor environmental condition data.
The first frequency selecting means 22 is constructed of a judgment means
22a, a continuous heating available frequency selecting means 22b, and a
shortest time frequency selecting means 22c. The judgment means 22a
conducts a judgment as to whether the frost amount F(ti) calculated by the
calculating means 20 is greater than a predetermined allowable value
F.sub.lim. The continuous heating available frequency selecting means 22b
selects a frequency f(i) at which a heating operation can be continuously
carried out without a defrosting operation, in accordance with a
corresponding judgment signal from the judgment means 22a. The selected
frequency signal is sent to the shortest time frequency selecting means
22c. If there is no continuous heating available frequency, an NG signal
is sent to the frequency setting means 18 (at the middle right in FIG. 3).
Both the frequency setting means 18 shown at the upper left and middle
right in FIG. 3 are the same component in practice. However, the
operations are time sequentially carried out between both the means 18,
and are therefore shown separately in FIG. 3 from the viewpoint of
operation functions.
The shortest time frequency selecting means 22c selects one of the
frequencies f(i) selected by the frequency selecting means 22b, the
selected one providing a shortest time for changing the room temperature
Ta to a preset temperature Ts. This frequency is sent as an optimum
frequency fg1 to the inverter controlling means 16.
When an NG signal is inputted to the frequency setting means (at the middle
right in FIG. 3), the second time calculating means 23 calculates for each
frequency f(i), a time period tw(i) required for the frost amount F(ti) to
reach the allowable value F.sub.lim).
The room temperature calculating means 24 calculates for each frequency
f(i), a room temperature Tv(i) to be obtained when the air conditioner
runs for the time period tw(i).
The second frequency selecting means 25 selects a frequency f(i)
corresponding to one of room temperatures Tv(i) nearest to the preset
temperature Ts, and sends it as an optimum frequency fg2 to the inverter
controlling means 16.
Next, the operation of the frequency determining circuit 17 will be
described with reference to the flow charts shown in FIGS. 4A and 4B. The
flow chart of FIG. 4A is for the case wherein a defrosting operation is
not needed until the room temperature reaches a preset temperature after
the start of a heating operation, and the flow chart of FIG. 4B is for the
case wherein a defrosting operation is needed. In normal heating operation
without defrosting operation, the valves 11 and 12 are open and the valves
13 and 14 are in an ON state (to be described later).
First, at step ST1, the number of frequency steps is set to the output
frequency f(i) is initialized to f(i)=f(o), and the optimum frequency fg1
is set to fg1 =0.
A symbol i represents the number of each frequency step, wherein i=0, 1,
2,. . . , n. A function f(i) represents an output frequency value at each
step. A symbol fg1 represents an optimum frequency among n output
frequencies, or represents a presence or absence of an optimum frequency.
At step ST2, the environmental condition data is read, the condition data
including a room temperature Ta, atmospheric temperature To, atmospheric
humidity Ho, and heating load data D at the previous time (day) operation.
At step ST3, a heating load L(t) is calculated in accordance with the
environmental condition data, the heating load indicating a heating
capacity (Kcal/h) necessary for making the room temperature Ta reach a
preset temperature Ts. Specifically, the heating load L(t) as a function
of time is calculated based on the previous time (day) heating load data
(D), present actual room temperature Ta, preset temperature Ts, and
atmospheric temperature To. The calculation result is shown as a heating
load curve S.sub.1 in FIG. 5.
In this case, if the, present atmospheric temperature To is higher than
that of the day before and a difference (Ts -Ta) between the preset
temperature and room temperature is the same, then a heating load curve
having a lower value than that of the day before is calculated as shown at
S.sub.L in FIG. 5. On the contrary, if the present atmospheric temperature
To is the same as that of the day before and a difference (Ts-Ta) between
the preset temperature and room temperature is greater than that of the
day before, then a heating load curve having a higher value than that in
yesterday is calculated as shown at S.sub.H in FIG. 5. In other words, the
higher the atmospheric temperature, the lower value the heating load curve
has, and the larger the difference (Ts-Ta) between a preset temperature
and room temperature, the lower value the heating load curve has.
The curves S.sub.1, S.sub.L, and S.sub.H shown in FIG. 5 were obtained
through calculation of actual data such as Ta, Ts, To, and the like. A
plurality of heating load curves may be stored in advance in a memory to
selectively use a suitable one.
Next, at step ST4, a heating capacity Q(t:i) (Kcal/h) relative to an
operation time period t of the inverter 1 running at a frequency f(i) is
calculated as a straight line Q(t:i) as shown in FIG. 6. This heating
capacity Q depends on the atmospheric temperature, room temperature, and
the frequency at which the inverter 1 runs. If these parameters do not
change, the heating capacity is substantially constant. However, the
heating capacity gradually lowers as frost is deposited on the outdoor
heat exchanger. At step ST5, a time period ti corresponding to an
intersection between the straight line Q(t:i) and the present heating load
curve, e.g., S.sub.1 is obtained. This time period ti corresponds to a
time period required for the room temperature Ta to reach a preset
temperature Ts while the inverter 1 runs at the frequency f(i).
At step ST6, a frost amount F(ti) to be deposited on the outdoor heat
exchangers 7 and 8 under the condition that the inverter 1 runs for the
time period ti at the frequency f(i), is calculated in accordance with the
atmospheric temperature To, atmospheric humidity Ho, and the like. As
shown in FIG. 7, the frost amount F(ti) changes more rapidly the higher
the frequency f(i) is. If the atmospheric temperature To is about
5.degree. C. or higher, the temperature of the outdoor heat exchanger will
not fall to 0.degree. C. or lower. Therefore, the frost amount is nearly
zero. If the atmospheric temperature To is about 5.degree. C., the frost
amount becomes maximum. As the atmospheric temperature lowers further, the
frost amount reduces. If the atmospheric temperature is about -8.degree.
C. or lower, frost will be hardly deposited. As for the atmospheric
humidity Ho, the higher the humidity, the greater the frost amount.
At step ST7, the frost amount F(ti) calculated at step ST6 is compared with
a predetermined allowable frost amount F.sub.lim. The level of this
allowable frost amount F.sub.lim is determined such that if the frost
amount F(ti) exceeds the allowable frost amount F.sub.lim, it becomes
necessary to perform the defrosting Operation for the outdoor heat
exchangers 7 and 8. If it is judged at step ST7 that F(ti) is equal to or
lower than F.sub.lim, then the control advances to step ST8, whereas if it
exceeds F.sub.lim, the control advances to step ST10.
It is checked at step ST8 if the optimum frequency fg1 has been already set
or not. The optimum frequency fg1 is the frequency at which the inverter 1
can operate without the defrosting operation until the room temperature
reaches a preset temperature. At this step ST8, it is checked if there is
already the optimum frequency fg1 for making the room temperature Ta reach
a preset temperature Ts without the defrosting operation. If the optimum
frequency is 0, it means that there has not been set the optimum frequency
for making the room temperature reach a preset temperature without the
defrosting operation. On the other hand, if fg1 is f(i) (i=0 to n), then
it means that there has been set the optimum frequency for making the room
temperature reach a preset temperature without the defrosting operation.
If fg1=0, the control advances to the next step ST9. If fg1 is not 0 but
f(i), the control advances to step ST12. For example, if i=0 at step ST7,
then it is apparent that fg1=0, so the control advances to step ST9.
At step ST9, the initial values of the shortest operation time period ta
and optimum frequency fg1 are set, respectively for the case the inverter
runs at the optimum frequency fg1 for making the room temperature Ta reach
the preset temperature Ts without the defrosting operation. For example,
if i=0 at step ST9, then the time period ta is set to a time period t0,
and the frequency fg1 is set to f(i=0).
At step ST10, it is checked if the steps from ST4 to ST9 or to ST13 have
been completed for all n frequency steps. In this case, i=0, so i is
incremented to i+1 at step ST11, and thereafter the control returns to
step ST4.
If fg1 is not 0 at step ST8, i.e, if the initial value of the optimum
frequency fg1 has already been set, the control goes to step ST12. At step
ST12, the stored operation time period ta (the initial value of the
shortest operation time period) is compared with the operation time ti at
the new frequency f(i) for making the room temperature reach the setting
temperature. If the operation time period ti at the new frequency f(i) is
longer than the time period ta, the frequency fg1 and time period ta are
maintained unchanged. On the contrary, if the operation time period ti at
the new frequency f(i) is ta or shorter, then the new frequency f(i) is
set as fg1 and the operation time period ti is set to the time period ta.
In summary, the flow including steps ST8, ST9, ST12, and ST13, selects one
of the frequencies allowing to make the room temperature reach the preset
temperature without the defrosting operation, the selected frequency
providing the shortest operation time period until the room temperature
reaches the preset temperature. In this flow, there are eventually stored
the selected frequency fg1 allowing to make the room temperature reach the
present temperature without defrosting operation, and the shortest
operation time period ta until the room temperature reaches the preset
temperature.
After executing the above-described steps for all frequency steps i=0, 1,
2,. . . , n, it is checked at step ST14 if there is the optimum frequency
fg1. If not fg1=0, then at step ST15 the frequency signal representative
of fg1 is sent to the inverter controlling means 16. The inverter
controlling means 16 drives the inverter 1 at the selected optimum
frequency fg1 among f(i=0), f(i=1), . . . , f(i=n).
As described above, if the inverter is driven at the optimum frequency fg1
selected by the above-described steps of FIG. 4A, the time period while
the room temperature Ta reaches the preset temperature Ts can be made
shortest without performing the defrosting operation after the start of
the heating operation and until the room temperature Ta reaches the preset
temperature Ts. Accordingly, in heating a cooled room, the room
temperature can be rapidly raised to the preset temperature, providing
comfortable heating.
There may occur at step ST14 the case that fg1=0, i.e., no optimum
frequency fg1 is set. In such a case, the judgment at step ST7 is "NO" for
all the steps of i =0, 1, 2,. . . , n, so the defrosting operation should
be performed sometime before the room temperature Ta reaches the preset
temperature Ts.
In such a case, the heating operation is temporarily stopped or the heating
capability is temporarily suppressed, in order to perform the defrosting
operation. Even in such case, it is desirable that the room temperature Ta
be made as near the preset temperature as possible immediately before
defrosting operation starts. FIG. 4B is a flow chart illustrating such an
operation.
Specifically, if it is judged as fg1=0 at step ST14 of FIG. 4A, the
frequency step i=n is reset to i =0 at step ST16 so that the inverter
output frequency is again initialized to f(i=0).
At step ST17, in accordance with the atmospheric temperature To and
atmospheric humidity Ho and the calculation result obtained by the frost
amount calculating means 20, there is calculated a frost amount F(t)
relative to a time period t under the condition that the inverter runs at
the frequency f(i). The characteristics of the frost amount F(t) are the
same as shown in FIG. 7.
At step ST18, a time period twi required for the frost amount F(t) reaches
the allowable value F.sub.lim is obtained as an intersection between the
curve F(t) and F.sub.lim as shown in FIG. 7. At step ST19 there is
calculated a destination room temperature Tv(i) under the heating
operation at the frequency f(i) for a time period tw1, in accordance with
the previously read room temperature Ta, atmospheric temperature To,
previous time (day) heating load data D, and heating capacity Q(t:i).
At step ST20 it is checked if an optimum frequency fg2 has already been
set. Unlike the optimum frequency fg1, the optimum frequency fg2 is a
frequency at which the room temperature becomes nearest the preset
temperature immediately before the defrosting operation starts, i.e., at
which the room temperature becomes highest at the time when the defrosting
operation starts. At the stage of i=0, the optimum frequency fg2 is not
still set. Therefore, at step ST21 Tv(i=0) is used as the highest
destination room temperature Tb at the time when the defrosting operation
starts, and f(i=0) is used as the optimum frequency fg2.
At step ST22, it is checked if the above-steps have been completed for all
frequency steps n. Since at i=0 all the frequency steps are not still
completed, i is incremented to i=1 at step 23 to thereafter repeat steps
ST17 to ST19.
At step ST20 at i=1, fg2 is not 0. Accordingly, at step 24 the already set
highest destination room temperature Tb(=Tv(i=0)) is compared with the
room temperature Tv(i=1). If Tv(i=0).gtoreq.Tv(i=1), the previous Tv(i=0)
and f(i=0) are used as Tb and fg2, respectively. On the other hand, if
Tv(i=0)<Tv((i=1), the values Tb and fg2 are updated to Tv(i =1) and f(i=1)
at step ST25.
The above-described steps for all frequency steps i =0, 1, 2,. . . , n, are
executed. Lastly, there is stored as fg2 the frequency at which the room
temperature becomes highest when defrosting operation starts. At step
ST26, the frequency signal representative of fg2 is sent to the inverter
controlling means 16. The inverter controlling means 16 drives the
inverter 1 at the selected optimum frequency fg2 among f(i=0), f(i=1), . .
. , f(i=n).
As described above, if the inverter is driven at the optimum frequency fg2
selected by the above-described steps of FIG. 4B and the defrosting
operation is required to be performed after the start of the heating
operation until the room temperature Ta reaches the preset temperature,
the room temperature Ta can be made nearest the preset temperature when
the defrosting operation starts. Accordingly, even when defrosting
operation starts in a cold district after the start of the heating
operation and before the preset temperature is obtained, the room
temperature can be made nearest the preset temperature. As a result, it is
possible to suppress the room temperature to be excessively lowered by
defrosting operation, and to minimize uncomfortable feeling.
An inverter output frequency allowing the most comfortable feeling while
the room temperature Ta reaches the preset temperature Ts after the
heating operation can thus be determined by the operations shown in FIGS.
4A and 4B.
Even in the case where the defrosting operation is performed, it is
desirable to not lower the heating capacity so as to realize more
comfortable heating. In connection, with this the defrosting operation by
the defrosting controller 15 without lowering the heating capacity as much
as possible will be described with reference to the flow chart of FIG. 8.
In FIG. 8, j=1, 0 represents a flag for discriminating if the operation
starts after the room temperature Ta reaches the preset temperature Ts.
T.sub.E1 represents a temperature of the outdoor heat exchanger 7 (refer
to FIG. 1), and T.sub.E2 represents a temperature of the outdoor heat
exchanger 8.
In a mode I, a defrosting operation is performed (by stopping the outdoor
fan 10) by flowing high temperature refrigerant into both the outdoor heat
exchangers 7 and 8. In mode I it is possible to defrost rapidly, so that
mode I is suitable for the defrosting operation to be performed before the
room temperature Ta reaches the preset temperature Ts.
In a mode II, low temperature refrigerant is prevented from flowing into
the outdoor heat exchanger 7, and the heating operation is carried out
only for the outdoor heat exchanger 9 (the outdoor fan 10 is therefore
maintained rotated). In mode II, the defrosting operation is carried out
for outdoor heat exchangers 7 while preventing low temperature refrigerant
from flowing into the exchanger 7 and using air blown by the outdoor fan
10. Therefore, the defrosting capacity is weaker than mode I. However,
heat exchange in the heating operation mode continues in the outdoor heat
exchanger 8, so that the room temperature does not lower excessively. Mode
II is therefore suitable for use in defrosting after the room temperature
Ta has reached the preset temperature Ts. In mode III, the operations of
the outdoor heat exchangers 7 and 8 are interchanged.
Referring to FIG. 8, it is assumed that a controlling means (not shown) of
the defrosting controller 15 sets the flag j to j=0 and the defrosting
mode to mode II, respectively at step ST51.
At step ST52, the room temperature Ta is compared with the preset
temperature Ts. If Ta>Ts, the flag j is set to j=1 at step ST53.
At step ST54, the temperatures Ta and Ts are read to calculate a difference
(Ts-Ta) therebetween. At step ST55, the characteristic curve Z of FIG. 9
showing the relation between the temperature difference (Ts-Ta) and
optimum frequency fg is referred to, to obtain the optimum frequency fg
corresponding to the difference (Ts -Ta). The frequency signal
corresponding to the optimum frequency is sent to the inverter controlling
means 16. It is to be noted that the flow is arranged such that if
Ta.ltoreq.Ts at step ST52, then it is checked at step ST56 if there was
any operation time period under Ta>Ts. If affirmative, the flag is set to
j=1 at step ST53. If negative (meaning that this operation time period is
near the start of the heating operation), the control advances to step
ST58.
At step ST57, the optimum frequency fg obtained at step ST55 is compared
with a predetermined reference frequency fs. The reason for executing this
comparison is as follows. If fg>fs, (Ts-Ta) is relatively large so that it
is necessary to perform the defrosting operation (mode I) rapidly. On the
contrary, if fg.ltoreq.fs, (Ts-Ta) is relatively small so that it is
preferable to perform defrosting operation (mode II or III) gently.
If fg>fs at step ST57, the defrosting controller 15 controls at step ST58
the two-port valves and three-port valves to execute mode I (correctly,
mode I is the state when the two-port valve 11 is made open at step ST58).
Specifically, the three-port valves 13 and 14 shown in FIG. 1 are made in
an ON state, and the two-port valves 11 and 12 are closed. The ON state of
the three-port valve 13 herein means that a flow path is formed in the
directions from a to b and vice versa, and the OFF state means that a flow
path is formed in the directions form a to c and vice versa. Similarly,
the ON state of the three-port valve 14 means herein that a flow path is
formed in the directions from d to e and vice versa, and the OFF state
means that a flow path is formed in the directions from e to f and vice
versa.
Next, the atmospheric temperature To, outdoor heat exchanger temperatures
T.sub.e1 and T.sub.E2 are read at step ST59 to judge at step ST60 if the
defrosting operation is now necessary. If not, the control returns to step
ST52. If necessary, at step ST61 the two-port valve 11 is made in an OPEN
state and the inverter 1 is driven at the frequency f.sub.DZ. This
frequency f.sub.DZ is a predetermined inverter output frequency for the
defrosting operation in Mode I.
As the two-port valve 11 is opened, high temperature refrigerant ejected
out of the compressor 32 is supplied directly to the outdoor heat
exchangers 7 and 8 so that the defrosting operation for the exchangers 7
and 8 are performed rapidly. As shown in FIG. 1, the high temperature
refrigerant from the compressor 3 can flow into the indoor heat exchanger
5 via the four-port valve 4. However, the amount of refrigerant flowing
toward the indoor heat exchanger 5 is small because of a presence of the
capillary 6 (decompressor), and most of the high temperature refrigerant
flows toward the outdoor heat exchangers 7 and 8.
After the defrosting operation continues for a predetermined time period in
mode I, the atmospheric temperature To and outdoor heat exchanger
temperatures T.sub.E1 and T.sub.E2 are read at step ST62 to judge if
defrosting has been completed or not. If defrosting has been completed, a
defrosting completion signal is sent to the inverter controlling means 16
at step ST64 to drive the inverter at the frequency fg before defrosting
operation. Control then returns to step ST57.
If fg.ltoreq.fs at step ST57, it is judged at step 65 if set mode is mode
II. If mode II, in order to continue the defrosting operation for the
outdoor heat exchanger 7 in mode II, the three-port valves 13 and 14 are
made in the OFF state and the two-port valves 11 and 12 are closed. After
defrosting operation in mode II is executed for a predetermined time
period, the atmospheric temperature To and temperature T.sub.E2 of the
outdoor heat exchanger 8 are read at step ST67 to judge at step ST68 if it
has become necessary to defrost also the outdoor heat exchanger 8.
Similarly, if mode is judged at step ST65, the defrosting operation for
the outdoor heat exchanger 8 continues in mode III. After a predetermined
time lapse, the temperatures To and T.sub.E1 are read at step ST70 to
judge at step ST68 if it has become necessary to defrost also the outdoor
heat exchanger 7.
As shown at steps ST67 and 70, the temperatures T.sub.E1 and T.sub.E2 are
for the heat exchangers (into which low temperature refrigerant flows)
performing heat exchange for the heating operation, and not for the heat
exchangers (to which low temperature refrigerant is not supplied)
performing the defrosting. The reason for this is that the temperature of
a heat exchanger subject to defrosting is not necessary to be read. In
order to control more precisely, the temperature of the heat exchanger
subject to the defrosting may also be read.
If defrosting for the outdoor heat exchanger 8 is judged as necessary at
step ST68 after steps ST66 and ST67, then the previous defrosting mode is
again checked at step ST71. In this example, defrosting mode II has been
performed, and so defrosting mode III is set at step ST72. Namely, since
it was judged at step ST68 that the frost amount at the outdoor heat
exchanger 8 is increasing, the heating operation by the outdoor heat
exchanger 8 is temporarily stopped. Instead, the heating operation by the
outdoor heat exchanger 7 is carried out and defrosting operation for the
outdoor heat exchanger 8 is carried out. Similarly, if it is judged at
step ST71 that the defrosting mode III has been performed, the defrosting
mode II is then carried out at step ST73.
With the defrosting operation as illustrated in FIG. 8, the defrosting
operation carried out before the room temperature Ta reaches the present
temperature Ts can be completed in a short time. Furthermore, if
defrosting operation is to be carried out after the room temperature Ta
reaches the preset temperature Ts, it is possible to continue heating
operation by one of the outdoor heat exchangers while performing the
defrosting operation by the other outdoor heat exchanger.
FIG. 10 shows an example of a comparison of the room temperature
characteristics after the start of the heating operation, between an air
conditioner by a conventional control (broken line) and an air conditioner
by the control (solid line) of the present invention. As seen from FIG.
10, the conventional control has a phenomenon that the room temperature
abruptly and temporarily lowers due to defrosting operation before the
room temperature reaches the preset temperature Ts. However, according to
the present embodiment, the inverter is driven at the frequency as
described in the flow chart shown in FIG. 4A, preventing the phenomenon of
abruptly lowering the room temperature until it reaches the preset
temperature.
In the above embodiments, two outdoor heat exchangers 7 and 8 are provided.
The number of outdoor heat exchangers may be increased. The present
invention is accordingly applicable not only to household air conditioners
but also to business or factory air conditioners.
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