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United States Patent |
5,167,177
|
Cimperman
,   et al.
|
December 1, 1992
|
Apparatus for producing slices with biased spring-loaded feed mechanism
Abstract
An apparatus for slicing objects, such as potatoes, with a rotatably
mounted knife assembly. Objects (such as potatoes) to be sliced are
conveyed downward toward the knife assembly between a gripper chain and a
feed chain. A pair of springs provide a biasing force which urges the
chains together, thereby ensuring that the conveyed potatoes are fed
positively and uniformly toward the knife assembly. Preferably, two feed
rolls having teeth are mounted between the lower ends of the chains and
the knife assembly (each feed roll at the end of a rotating, slidable
shaft). The teeth of the rotating feed rolls grip each potato conveyed
against them by the chains, and force each such potato downward against
the rotating knife assembly. Preferably, a support and retaining plate is
fixedly mounted to the feed mechanism to constrain vertical movement of
the feed rolls as they rotate with a potato gripped between them.
Inventors:
|
Cimperman; Fredrick J. (Dublin, CA);
Silbermann; Klaus (Sunol, CA)
|
Assignee:
|
Ashlock Company, Division of Vistan Corporation (San Leandro, CA)
|
Appl. No.:
|
780851 |
Filed:
|
October 18, 1991 |
Current U.S. Class: |
83/422; 83/423; 83/592; 83/932; 198/604; 198/626.6 |
Intern'l Class: |
B26D 007/06 |
Field of Search: |
83/422,356.3,592,423
198/626.6,624.4,604
|
References Cited
U.S. Patent Documents
2402849 | Jun., 1946 | Sensenig | 198/604.
|
2787273 | Apr., 1957 | Kerr.
| |
3386564 | Jun., 1988 | Pease | 198/626.
|
3511122 | May., 1970 | Sherrill et al. | 83/422.
|
4644838 | Feb., 1987 | Samson et al. | 83/356.
|
4834156 | May., 1989 | Forslund | 198/626.
|
4926726 | May., 1990 | Julian | 83/356.
|
Primary Examiner: Watts; Douglas D.
Assistant Examiner: Reda; Rinaldi
Attorney, Agent or Firm: Limbach & Limbach
Parent Case Text
CROSS-REFERENCE TO RELATED APPLICATION
The present application is a continuation-in-part of pending U.S. patent
application Ser. No. 07/722,600, filed Jun. 27, 1991.
Claims
What is claimed is:
1. An apparatus for feeding objects to be sliced along a substantially
vertical feed axis to a rotatable knife assembly having a vertical axis of
rotation, said apparatus including:
a first chain assembly including a first spindle, a first drive sprocket
vertically separated from the first spindle, and a feed chain looped
around the first drive sprocket and the first spindle;
a second chain assembly including a second spindle, a second drive sprocket
vertically separated from the second spindle, and a gripper chain looped
around the second drive sprocket and the second spindle; and
first spring means connected between the first chain assembly and the
second chain assembly for exerting a first spring force on the first
spindle such that when objects conveyed along the feed axis between the
feed chain and the gripper chain temporarily displace the second drive
sprocket horizontally away from the first drive sprocket, the first spring
means temporarily increases the first spring force on the first spindle,
thereby increasing temporarily a gripping force exerted by an upper end of
the feed chain toward an upper end of the gripper chain.
2. The apparatus of claim 1, also including a second spring means for
exerting a second spring force on the second spindle such that when
objects conveyed along the feed axis between the feed chain and the
gripper chain temporarily displace the first drive sprocket horizontally
away from the second drive sprocket, the second spring means temporarily
increases the second spring force on the second spindle, thereby
increasing temporarily a gripping force exerted by an upper end of the
gripper chain toward an upper end of the feed chain.
3. The apparatus of claim 1, wherein the first drive sprocket is positioned
vertically below the first spindle, the second drive sprocket is
positioned vertically below the second spindle, the second spindle is
positioned a first vertical distance above the first spindle, and the
first vertical distance is sufficient so that an object translating
generally horizontally above the first spindle will strike the gripper
chain and be redirected downward by the gripper chain along the feed axis.
4. The apparatus of claim 1, also including:
a pair of feed rolls, including a first feed roll mounted between the feed
chain and the knife assembly and a second feed roll mounted between the
gripper chain and the knife assembly, wherein the feed rolls receive
objects conveyed along the feed axis between the feed chain and the
gripper chain and feed said objects into contact with the knife assembly.
5. The apparatus of claim 4, also including:
a pair of substantially horizontally oriented feed shafts attached to the
feed rolls, wherein each of the feed shafts has a longitudinal axis; and
means for mounting the feed shafts so that each of the feed shafts has
freedom to rotate about its longitudinal axis, and each of the feed shafts
has freedom to translate away from the other.
6. The apparatus of claim 5, also including:
a support plate fixedly mounted between the knife assembly and the feed
shafts, for constraining vertical translation of the feed shafts.
7. The apparatus of claim 6, wherein each of the feed shafts has an
extension shaft portion, wherein the support plate has an upper surface
defining a slot portion bounded by horizontally separated sidewalls, and
wherein the support plate is mounted in such a position that the extension
shaft portions slide on the slot portion and the sidewalls constrain
horizontal movement of the extension shaft portions.
8. The apparatus of claim 1, wherein the first spindle and the second
spindle are shaped so as to guide objects to be conveyed along the feed
axis into a region between the feed chain and the gripper chain.
9. An apparatus for feeding objects to be sliced along a substantially
vertical feed axis to a rotatable knife assembly having a vertical axis of
rotation, said apparatus including:
a first chain assembly including a first spindle, a first drive sprocket
vertically separated from the first spindle, and a feed chain looped
around the first drive sprocket and the first spindle;
a second chain assembly including a second spindle, a second drive sprocket
vertically separated from the second spindle, and a gripper chain looped
around the second drive sprocket and the second spindle; and
a pair of crossed springs mounted for exerting diagonal spring forces on
the first spindle and the second spindle, wherein when objects conveyed
along the feed axis between the feed chain and the gripper chain
temporarily displace the first drive sprocket horizontally away from the
second drive sprocket, the crossed springs temporarily increase the
diagonal spring forces on the first spindle and the second spindle,
thereby increasing temporarily a gripping force exerted between an upper
end of the gripper chain and an upper end of the feed chain.
10. The apparatus of claim 9, wherein the crossed springs include a first
extension spring and a second extension spring, and wherein the apparatus
also includes:
a frame;
feed chain take-up arm means having a first end pivotally attached to the
first spindle, a central portion pivotally mounted to the frame, and a
second end attached to the first extension spring; and
gripper chain take-up arm means having a first end pivotally attached to
the second spindle, a central portion pivotally mounted to the frame, and
a second end attached to the second extension spring,
wherein an object conveyed between the feed chain and the gripper chain
past the first drive sprocket and the second drive sprocket will
temporarily displace the second drive sprocket horizontally away from the
first drive sprocket, and causing the first extension spring and the
second extension spring to rotate the feed chain take-up arm means and the
gripper chain take-up arm means thereby increasing tension on the feed
chain and the gripper chain.
11. The apparatus of claim 10, wherein the second end of the feed chain
take-up arm means has a slotted spring anchor to which a first end of the
first extension spring is attached, the second end of the gripper chain
take-up arm means has a slotted spring anchor to which a first end of the
second extension spring is attached.
12. The apparatus of claim 11, also including:
a first shaft rotatably mounted in a substantially horizontal orientation
and fixedly attached to the first drive sprocket, for rotating said first
drive sprocket;
a second shaft rotatably mounted in a substantially horizontal orientation
and fixedly attached to the second drive sprocket, for rotating said
second drive sprocket;
a first spring mounting member fixedly attached to the first shaft, and
having an outer surface defining at least one slot;
a second spring mounting member fixedly attached to the second shaft, and
having an outer surface defining at least one slot;
a first washer which rides in the slot of the first spring mounting member
and is attached to a second end of the second extension spring; and
a second washer which rides in the slot of the second spring mounting
member and is attached to a second end of the first extension spring.
13. The apparatus of claim 9, also including:
a pair of feed rolls, including a first feed roll mounted along the feed
axis between the feed chain and the knife assembly and a second feed roll
mounted between the gripper chain and the knife assembly, wherein the feed
rolls receive objects conveyed along the feed axis between the feed chain
and the gripper chain and feed said objects into contact with the knife
assembly.
14. The apparatus of claim 13, also including:
a pair of substantially horizontally oriented feed shafts attached to the
feed rolls, wherein each of the feed shafts has a longitudinal axis; and
means for mounting the feed shafts so that each of the feed shafts has
freedom to rotate about its longitudinal axis, and each of the feed shafts
has freedom to translate away from the other.
15. The apparatus of claim 14, also including:
a support plate fixedly mounted between the knife assembly and the feed
shafts, for constraining vertical translation of the feed shafts.
16. The apparatus of claim 15, wherein each of the feed shafts has an
extension shaft portion, wherein the support plate has an upper surface
defining a slot portion bounded by horizontally separated sidewalls, and
wherein the support plate is mounted in such a position that the extension
shaft portions slide on the slot portion and the sidewalls constrain
horizontal movement of the extension shaft portions.
17. The apparatus of claim 9, wherein the second spindle is positioned a
first vertical distance above the first spindle, and the first vertical
distance is sufficient so that an object translating generally
horizontally above the first spindle will strike the gripper chain and be
redirected downward by the gripper chain along the substantially vertical
feed axis.
Description
FIELD OF THE INVENTION
The invention relates to an apparatus for slicing objects, such as
potatoes, into portions, such as helical or spiral-shaped portions.
BACKGROUND OF THE INVENTION
A variety of food processing systems have been developed for slicing food
items into helical or spiral-shaped portions. For example, U.S. Pat. No.
4,926,726, to Julian, issued May 22, 1990, and U.S. Pat. No. 4,979,418 to
Covert, et al., issued Dec. 25, 1990, both disclose an apparatus for
cutting food items, such as potatoes, into helical portions. The apparatus
of each of these patents transports potatoes between a set of top, bottom,
and side conveyors to a set of spring loaded feed rollers 150, 151, and
152. Each potato is then translated horizontally between the feed rollers
into contact with a rotating knife assembly 12. The knife assembly has two
radially oriented rows of horizontally protruding knife blades 180 for
scoring the potato, and a vertically oriented blade 182 for severing
helical slices from the scored potato.
The knife assembly of U.S. Pat. No. 4,979,418 (and of a first embodiment
disclosed in U.S. Pat. No. 4,926,726) is driven by drive gear 188 which
engages the knife assembly's drive teeth 231 (shown in FIG. 11 of U.S.
Pat. No. 4,926,726). In a second embodiment disclosed in U.S. Pat. No.
4,926,726, the knife assembly is driven by drive belt 360 (shown in FIG.
13), which engages teeth 320 of knife assembly member 316.
The present invention is an improved apparatus for producing helical slices
of an object, which includes an improved knife assembly drive means
employing water to cool and clean its bearings, an improved knife assembly
having knife blades arranged in a spiral pattern to reduce the torque
needed to slice objects, and an improved, spring-biased, vertically
oriented feed assembly for translating objects into contact with the knife
assembly.
SUMMARY OF THE INVENTION
The invention is an apparatus for slicing an object with a rotatably
mounted knife assembly. Preferably, the knife assembly is designed to
produce helical slices from the object. Although the invention is suitable
for slicing a wide variety of objects, potatoes are an important example
of an object that can be sliced in accordance with the invention. For
convenience, the specification will describe the invention in the context
of slicing potatoes, although the claimed invention is not limited to a
method or apparatus for slicing potatoes.
The apparatus of the invention includes a rotatably mounted knife assembly,
which preferably includes one or more sets of knife blades arranged in a
spiral pattern. Each set of knife blades produces a set of helically
shaped potato slices. The spiral arrangement of each blade set reduces the
torque needed to slice a potato using the inventive knife assembly. The
arrangement of scoring and slicing blades in the inventive apparatus
produces helical slices in a single, continuous cutting action, rather
than by a scoring cutting action followed by a subsequent slicing action
to produce helical slices, as in conventional devices such as those
described in above-discussed U.S. Pat. Nos. 4,926,726 and 4,979,418.
In a class of preferred embodiments, the objects (e.g., potatoes) to be
sliced are conveyed downward toward the blade assembly between a gripper
chain and a feed chain. Two springs, each mounted on a rotatable arm
assembly, provide biasing force to urge the chains together, thereby
ensuring that the chains feed potatoes positively and uniformly toward the
blade assembly. When a large potato passing between the lower chain ends
temporarily displaces the chains (thus stretching the springs), the
springs will rotate the rotatable arm assemblies, thereby increasing the
gripping force exerted by the chains on a potato between their upper ends
(to prevent the chains from losing their grip on the latter potato).
Two feed rolls having teeth are mounted between the lower chain ends and
the blade assembly (each feed roll at the end of a rotating, slidable
shaft). The teeth of the rotating feed rolls grip each potato conveyed
against them by the chains, and force each such potato downward against
the rotating blade assembly. Preferably, a support and retaining plate is
fixedly mounted to the feed mechanism to constrain vertical movement (and
limit horizontal movement) of the feed rolls as they rotate with a potato
gripped between them.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 is a perspective view of a preferred embodiment of the apparatus of
the invention.
FIG. 2 is a cross-sectional view of the FIG. 1 apparatus, taken along line
2--2.
FIG. 3 is a cross-sectional view of the FIG. 2 apparatus, taken along line
3--3.
FIG. 4 is a front cross-sectional view of the product feed assembly of the
FIG. 1 apparatus.
FIG. 5 is a cross-sectional view of a portion of the FIG. 4 apparatus,
taken along line 5--5 of FIG. 4.
FIG. 6 is a is a cross-sectional view of a gear box portion of the FIG. 2
apparatus, taken along line 6--6 of FIG. 2.
FIG. 7 is a side cross-sectional view of a portion of the FIG. 1 apparatus.
FIG. 8 is an exploded perspective view of gear components of the FIG. 1
apparatus.
FIG. 9 is an exploded perspective view of the knife assembly of the FIG. 1
apparatus.
FIG. 10 is a cross-sectional view of the assembled FIG. 9 assembly, taken
along line 10--10 of FIG. 9.
FIG. 11 is an exploded side view of a portion of the knife assembly of FIG.
9.
FIG. 12 is a cross-sectional view of a knife portion of the FIG. 11
apparatus, taken along line 12--12 of FIG. 11.
FIG. 13 is a cross-sectional view of the knife of FIG. 12, taken along line
13--13 of FIG. 12.
FIG. 14 is a top view of a portion of the FIG. 11 apparatus.
FIG. 15 is a side view of a portion of a knife template, of a type which
can be processed (by bending and sharpening) to produce the knife
component shown in FIG. 14.
FIG. 16 is a top view of an alternative preferred embodiment of a knife
assembly, suitable for mounting in the FIG. 1 apparatus.
FIG. 17 is a cross-sectional view of the FIG. 16 assembly, taken along line
17--17 of FIG. 16.
FIG. 18 is a cross-sectional view of a portion of the FIG. 16 assembly,
taken along line 18--18 of FIG. 17.
FIG. 19 is a cross-sectional view of a portion of the FIG. 16 assembly,
taken along line 19--19 of FIG. 17.
FIG. 20 is a perspective view of another alternative preferred embodiment
of a knife assembly, suitable for mounting in the FIG. 1 apparatus.
FIG. 21 is a cross-sectional view of a portion of FIG. 20 assembly, engaged
with a potato.
FIG. 22 is a perspective view of a helical slice of the type that can be
produced using the FIG. 20 assembly.
FIG. 23 is a top view of a portion of the FIG. 20 assembly.
FIG. 24 is a cross-sectional view of a portion of the FIG. 23 assembly,
taken along line 24--24 of FIG. 23.
FIG. 25 is a simplified front elevational view (partially cut away) of
another preferred embodiment of the inventive apparatus.
FIG. 26 is a side cross-sectional view of a portion of the apparatus of
FIG. 25 (with elements 200-202 and 204-206 additionally shown in side
elevational view).
FIG. 27 is a side elevational view of a preferred embodiment of a shaft
extension member employed in the FIG. 26 apparatus.
FIG. 28 is a side cross-sectional view of a preferred embodiment of a
spring mounting member employed in the FIG. 26 apparatus.
FIG. 29 is a front elevational view of a preferred embodiment of a spring
hook washer employed in the FIG. 26 apparatus.
FIG. 30 is a front elevational view of a preferred embodiment of a gripper
chain take-up arm employed in the FIG. 26 apparatus.
FIG. 31 is a side cross-sectional view of the FIG. 30 apparatus.
FIG. 32 is a front elevational view of a preferred embodiment of a feed
chain take-up arm employed in the FIG. 26 apparatus.
FIG. 33 is a side cross-sectional view of the FIG. 32 apparatus.
FIG. 34 is a top elevational view of a preferred embodiment of support
member 130 of the FIG. 26 apparatus.
FIG. 35 is a front elevational view of the member of FIG. 34.
FIG. 36 is a top elevational view of a preferred embodiment of support
member 230 of the FIG. 26 apparatus.
FIG. 37 is a front elevational view of the member of FIG. 36.
FIG. 38 is a front elevational view of a preferred embodiment of cover
plate assembly 160 of the FIG. 26 apparatus.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT
A first preferred embodiment of the inventive apparatus will be described
with reference to FIGS. 1 through 15.
As indicated in FIG. 1, the apparatus produces helical slices (such as
slices 4) from objects (such as potato 2 on shaker table 1, and potato 3
shown falling between feed chain 5 and gripper chain 7). As unsliced
potatoes fall from shaker table 1 they are guided into the space between
feed chain 5 and gripper chain 7 by spindles 11 and 13, each potato is
gripped by chains 5 and 7 and conveyed downward to set of feed rolls 27.
Feed chain 5 is mounted around spindle 11 and drive sprocket 15, and
gripper chain 7 is mounted around spindle 13 and drive sprocket 17. As
sprockets 15 and 17 rotate, chain 5 rotates counterclockwise (forcing
spindle 11 to rotate about axle 11a in the direction shown) and chain 7
rotates clockwise (forcing spindle 13 to rotate about axle 13a in the
direction shown). Spindle 13 preferably has a smaller radius than spindle
11, and spindles 11 and 13 are both preferably composed of durable
plastic. The centerline of spindle 13 is offset vertically above the
centerline of spindle 11, so that spindles 11 and 13 act together to
divert potatoes 2 from a generally horizontal path to a vertical downward
path between chains 5 and 7.
As each potato is conveyed downward between chains 5 and 7, it is
constrained by one of cleats 9 of gripper chain 7 and aligned by guides 6
of feed chain 5, so that it reaches feed rolls 27 in a generally vertical
alignment (with its long axis oriented generally vertically).
Feed rolls 27 are mounted at the ends of rotatable shafts 23 and 25,
sprocket 15 is mounted at the end of rotatable shaft 28, and sprocket 17
is mounted at the end of rotatable shaft 26 (shown in FIG. 3, but not in
FIG. 1). Each of shafts 23, 25, 26, and 28 is mounted (in a manner to be
described below with reference to FIGS. 2, 3, and 6) with freedom to move
horizontally. This freedom to move horizontally permits sprockets 15 and
17 (and rolls 27) to be displaced away from each other when necessary to
allow large potatoes to pass between them.
As shafts 23 and 25 rotate feed rolls 27 in the directions shown in FIG. 1,
the teeth of feed rolls 27 grip each potato and force the potato
vertically against knife 21. Knife 21 rotates in a horizontal plane to
slice each potato forced against it by feed rolls 27. Preferably, the
teeth of feed rolls 27 have a triangular cross-section (as shown in FIG.
4). Such a triangular cross-section, in combination with a clearance slot
in the center portion of each feed roll (best shown in FIG. 2), allows
feed rolls 27 to be positioned in very close proximity (i.e.,
one-sixteenth of an inch or less) to slicing knife 21.
Knife 21 is mounted on knife carrier 29, which is attached to bearing 31.
The outer cylindrical surface of bearing 31 has teeth, which engage
corresponding teeth of idler gear 35. Bearing 31, gear 35, and the other
components of the inventive apparatus for driving knife 21, will be
described in detail below with reference to FIGS. 2, 3, 7, and 8.
Helical slices 4 produced by rotating knife 21 fall downward through chute
19. Chute 19 is rigidly mounted to frame 36 and its inner diameter is such
that it adds a slight drag to the cut helical slices as they disengage
from rotating knife 22. This drag against chute or tube 19 will stop the
uncut end portion from spinning and breaking off after disengaging feed
rolls 27. The result is a completely cut potato. The falling slices can be
collected in a bin or conveyor belt (not shown in FIG. 1). Housing 18
(which is shown in phantom view in FIG. 1) is removably mounted around the
feed assembly of the apparatus (chains 5 and 7 and feed rolls 27) to
prevent potato slices from escaping from the knife area, and to prevent
contaminants from reaching the knife area during slicing operations.
Water line 8 directs a stream of water to the area of sprockets 15 and 17,
and feed rolls 27, and water line 91 directs a stream of water to the area
of knife 21, to rinse the components in these respective areas when
desired. As best shown in FIG. 4, housing 18 has a channel extending
through its sidewall through which water line 8 can be inserted.
Additional water lines 10 and 10a, shown in FIGS. 2 and 7 but not in FIG.
1, supply water to cool and flush gear idler 35 and knife bearing 31 (in a
manner to be explained in greater detail below with reference to FIGS. 2
and 7).
The means for driving sprockets 15 and 17, and feed rolls 27, will next be
described with reference to FIGS. 2, 3, and 6. Vertically oriented shaft
47 within gear box 49 is rotated about its vertical axis by drive belt 45,
which is looped around drive shaft 39. Gear box 49 (best shown in FIG. 6)
includes worm gears for translating the vertical rotation of shaft 47 into
counterclockwise rotation of shafts 63a and clockwise rotation of shafts
65a. Lubricating oil flows downward through gear box 49, and is forced by
pumping screw 49b to recirculate back to the top of gear box 49 through
oil line 49a.
Upper and lower shafts 65a are connected to upper and lower universal joint
couplers 65 (shown in FIG. 2), and upper and lower shafts 63a are
connected to upper and lower universal joint couplers 63 (upper coupler 63
is shown in FIG. 3).
Upper and lower couplers 65 are connected, respectively, to shafts 28 and
25. Upper and lower couplers 63 are connected, respectively, to shafts 26
and 23. Shafts 28 and 25 are supported by adjustable upper and lower slide
blocks 79. Shafts 26 and 23 are supported by upper and lower slide blocks
77.
Each of couplers 63 and 65 transmits rotational motion from one shaft
connected thereto to the other shaft connected thereto. The inventive
apparatus is designed so that shafts 23, 25, 26, and 28 are mounted with
freedom to pivot toward each other or away from each other in a horizontal
plane (i.e., in the direction of the arrows shown adjacent shafts 26 and
28 in FIG. 3, and in the direction of the arrows shown adjacent shafts 23
and 25 in FIG. 1) while they rotate.
With reference to FIG. 3, mounting member 69 is rigidly connected to shaft
28 and to one end of rigid member 75, and mounting member 71 is rigidly
connected to shaft 26 and to one end of rigid member 73. Members 69 and 71
are connected together by pivot 67, so that the assembly comprising shaft
26 and members 71 and 73 is free to pivot in a horizontal plane about
pivot 67, with respect to the assembly comprising shaft 28 and members 69
and 75.
A second end of member 73 is attached to slide block 77, and a second end
of member 75 is attached to adjustable slide block 79. An adjustable screw
78 is attached to each block 79 to limit the minimum distance between that
block 79 and the adjacent slide block 77. Each pair of adjacent slide
blocks 77 and 79 is free to slide toward (and away from) each other along
the axis of screw 78 as shafts 26 and 28 pivot, while at the same time
shafts 26 and 28 rotate about their respective axes relative to the slide
blocks 77 and 79.
Vertically oriented slide plate 81 (shown in FIGS. 1, 2, and 3) separates
the knife and feed assemblies from the drive assembly. Slide plate 81
(which is preferably made of durable plastic) has four horizontally
oriented linear openings 81a (one for each of the upper and lower slide
blocks 77 and the upper and lower slide blocks 79). Shafts 23, 25, 26, and
28 extend through the openings 81a, and slide blocks 77 and 79 slide along
the openings 81a. Openings 81a thus function as linear tracks which
constrain the slide blocks to translate along horizontal linear paths.
Slide plate 81 also prevents product fragments from the knife area from
contaminating the drive assembly.
One end of rigid shaft 41 is connected to member 73, and spring 43 is
compressed between member 75 and the other end of shaft 41. Spring 43 thus
biases members 73 and 75 together. When shafts 26 and 28 are forced apart
(for example, by a potato passing between them), the outward force exerted
on members 73 and 75 by the outward sliding slide blocks 77 and 79 will
further compress spring 43. Then, after the potato has moved out from
between shafts 26 and 28, spring 43 will relax back to its original
length. As spring 43 relaxes to its original length, it causes members 73
and 75 to push slide blocks 77 and 79 together and to rotate members 69
and 71 about pivot 67 back to their original positions.
Couplers 63 and 65 are capable of flexing in a horizontal plane to
accommodate pivoting motion of shafts 26 and 28 with respect to fixedly
mounted gear box 49.
Adjustable screws 80 limit the pivoting motion of member 71. Screws 80 can
be independently advanced or retracted to control the angular range
through which member 71 is free to pivot.
The apparatus includes two identical shaft drive assemblies, but only the
upper assembly (for driving shafts 26 and 28) is visible in FIG. 3. The
lower assembly (for driving shafts 23 and 25) includes a lower adjustable
slide block 79 (shown in FIG. 2), a lower slide block 77 (positioned below
upper slide block 77 of FIG. 3), shafts 25 and 23 (positioned,
respectively, below shaft 28 and shaft 26 of FIG. 3), and a second
assembly comprising couplers 69 and 71, slide blocks 77 and 79, members 73
and 75, shaft 41, spring 43, and screws 80 (positioned below the
corresponding assembly shown in FIG. 3, and partially visible in FIG. 2).
The lower assembly operates in the same way as does the upper assembly
described with reference to FIG. 3, so that a potato passing between
shafts 23 and 25 will temporarily displace the shafts (thereby compressing
spring 43), and then (after the potato has been sliced by knife 21) spring
43 will urge shafts 23 and 25 back to their original positions as spring
43 relaxes back to its original length.
The means for driving the knife assembly of the invention will next be
described with reference to FIGS. 2, 3, 7, and 8. As shown in FIGS. 7 and
8, wear shim 34 (preferably made of stainless steel), bearing housing 33,
and idler gear mount 35a, are fixedly attached to frame 36. Knife 21 is
fixedly attached to knife carrier 29, and knife carrier 29 is fixedly
attached to knife bearing 31. The assembly comprising knife 21, carrier
29, and bearing 31 is rotatably mounted within bearing housing 33, so that
it is free to rotate as a unit with respect to fixedly mounted housing 33.
Bearing 31 is preferably made of durable plastic (such as UHMW plastic),
and housing 33 is preferably made of bronze.
Idler gear 35 is rotatably attached to idler gear mount 35a. Teeth protrude
from the outer, generally cylindrical, surface of knife bearing 31. These
teeth engage corresponding teeth which protrude from the outer, generally
cylindrical, surface of idler gear 35.
As shown in FIG. 2, drive gear mount 37a is fixedly attached to drive shaft
39, and drive gear 37 is fixedly mounted to member 37a. Gear teeth
dimensioned to engage the teeth of idler gear 35 protrude from the outer
surface of drive gear 37. Drive shaft 39 extends between motor 39a and
drive gear 37, and is rotatably mounted to frame 36. When motor 39a
rotates shaft 39, shaft 39 not only rotates belt 45 (to cause shaft 47 to
rotate) but also rotates drive gear 37. The rotational motion of gear 37
is transmitted through gear 35 to bearing 31 (to cause knife 21 to
rotate).
A user of the inventive apparatus can control the thickness of the helical
slices produced, by varying the rate at which shaft 47 rotates (and hence
the rate at which potatoes are fed by feed rolls 27 to the knife
assembly), or changing the rate at which gear 35 drives the knife bearing
31 (for example, by replacing gear 35 or gear 37 with a substitute gear),
or both.
With reference to FIG. 7, channel 12 extends through bearing housing 33,
and channel 12a extends through idler gear mount 35a. Channel 12 has an
inlet for receiving water (or some other flushing liquid) from water line
10, and channel 12a has an inlet for receiving water (or some other
flushing liquid) from water line 10a (line 10a can be a branch line
connected to line 10).
Channel 12 has annular outlets 14a and 14b (or, alternatively, a series of
pinhole outlets arranged along annulus 14a and along annulus 14b). Thus, a
flushing liquid can flow (in the direction of the arrows shown in FIG. 7
in channel 12) from water line 10, through channel 12, and out from
outlets 14a and 14b into the space between stationary bearing housing 33
and rotatable knife bearing 31.
A channel 14c also extends through bearing 31, so that a flushing liquid
(such as water) can flow from outlet 14b, through channel 14c, into region
14e between stationary bearing housing 33 and rotatable bearing 31. The
liquid flowing out from outlets 14a and 14b (and the outlet of channel
14c) serves to flush contaminants (such as starchy potato fragments) from
between bearing 31 and housing 33 and from between bearing 31 and gear 35,
and to cool and reduce wear on bearing 31.
Channel 12a also has annular outlet 14d, so that a flushing liquid (such as
water) can flow (in the direction of the arrows shown in channel 12a) from
water line 10a, through channel 12a, and out from outlet 14d into the
space between stationary gear mount 35a and rotatable gear 35. The liquid
flowing out from outlet 14d serves to flush contaminants from between
mount 35a and gear 35 and from between bearing 31 and gear 35, and to cool
and reduce wear on bearing 31 and gear 35.
As indicated schematically in FIG. 7, the flow of liquid within lines 10
and 10a is preferably monitored by a flow sensor. A motor control switch
is also provided. The motor control switch can be manually operable.
However, in a preferred embodiment, the motor control switch can be
switched off automatically in response to a control signal from the flow
sensor. For example, when the flow sensor detects inadequate flow of fluid
through lines 10 and 10a, it sends a signal to the motor control switch,
to cause the motor control switch to shut off motor 39a.
A preferred embodiment of the inventive knife assembly will next be
described with reference to FIGS. 4, and 9 through 15. As shown in FIGS. 9
and 10, knife 21 comprises knife sections 21a and 21b. Knife sections 21a
and 21b are fixedly attached to knife carrier 29, such as by screws
inserted into holes 29a (of sections 21a and 21b) and holes 29b of carrier
29 (when holes 29b are aligned with holes 29a).
Knife section 21b includes central cylindrical blade 20. Knife 21 and
carrier 29 are mounted so that the axis of blade 20 is aligned with
vertical axis 20a (shown in FIG. 4). As feed rolls 27 push potato 3
downward along axis 20a, blade 20 of the rotating knife assembly impales
the potato, and severs the central cylindrical core portion from the
remainder of the potato.
Knife section 21a includes a set of blades, which consists of vertical
blades 22 and horizontal blades 24. As the knife assembly rotates in a
counterclockwise direction (the direction indicated by arrow 20b of FIG.
9) and rolls 27 feed a potato against knife sections 21a and 21b, blades
22 and 24 sever helical slices from the potato in a single, simultaneous
cutting action. In conventional potato slicing devices, the end of the
potato is scored by a set of scoring blades during a first cutting action,
and then helical slices are cut away from the scored potato by a separate
slicing blade in a second, subsequent cutting action.
As shown in FIG. 9, the upper surface of knife carrier 29 is not flat, but
instead has a ramped profile. Vertical shoulder 29d of carrier 29
separates the lowest and highest portions of carrier 29's ramped surface.
As shown in FIG. 11, knife section 21b has an upper portion (adjacent edge
21b) and a lower portion (opposite edge 21b), and knife section 21a has an
upper portion (including blades 22 and 24) and a lower portion (opposite
blades 22 and 24). When sections 21a and 21b are mounted on carrier 29,
section 21a occupies position 21a' (shown in phantom view in FIG. 11) in
relation to section 21b. With sections 21a and 21b so mounted on carrier
29, the upper portion of section 21b meets the lower portion of section
21a (with beveled edge 21c of section 21b protruding slightly below the
adjacent trailing edge of section 21a), but blades 24 (of the upper
portion of section 21a) are exposed above the lower portion of section
21b.
FIG. 10 is a view from below of assembled knife sections 21a and 21b. With
reference to FIGS. 9 and 10, it will be appreciated that as knife 21
rotates (in a clockwise direction in FIG. 10), knife section 21a rotates
above the potato slices that have been severed by blades 22 and 24, while
the unsliced potato portion presses downward against the upper surface of
section 21a.
As shown in FIGS. 11, 12, and 13, each of the four vertical blades 22 has a
sharpened leading edge 22a. The first step in a preferred technique for
manufacturing blades 22 is to produce an appropriately shaped flat
template (a portion of which is shown in FIG. 15) for knife section 21a.
Then, in order to form each blade 22, a portion of the template is bent
along a hinge segment 22b (for example, into the position of blade 22
shown in phantom view in FIG. 15). Finally, sharp edges 22a and blades 24
are produced by sharpening desired portions of the leading edge of knife
section 21a.
As shown in FIG. 14 (which is a top view of knife section 21a) and FIG. 9,
blades 22 and corresponding blades 24 are arranged in a spiral (or
"curvilinear") pattern. Thus, the innermost blade 24 coincides with a
first radius of the knife assembly, and each other blade 24 coincides with
a different knife assembly radius. The midpoint of each of vertical edges
22a also coincides with a different knife assembly radius.
Rotating knife 21 is capable of producing as many as five helical potato
slices, each having a different radius, and each corresponding to one of
regions A, B, C, D, and E of FIG. 14. Less than five helical slices would
be produced from a potato having radius less than the radius of region D.
Each of blades 22. In addition to such helical slices, central cylindrical
blade 20 produces a cylindrical slice (the potato core portion that is
severed by, and pushed through, central blade 20).
The spiral pattern of blades 22 (and the spiral pattern of blades 24)
reduces the torque that the inventive apparatus must generate to slice
each potato. This can be understood by recognizing that the outermost
blade 22 and the outermost blade 24 (the two blades farthest from central
knife 20) sever the outermost helical portion of each potato before the
other blades engage the potato. Thus, the entire force exerted by knife 21
on the potato (during the initial phase of each helical slicing operation)
is exerted by the outermost pair of blades only; not simultaneously by all
blades 22 and 24. Indeed, no pair of adjacent blades 22 and 24 engages the
potato until after all blades 22 and 24 outside such pair have severed
portions of the potato.
Although the FIG. 14 embodiment has four vertical blades 22 and five
horizontal blades 24, it is contemplated that alternative embodiments of
knife section 21a may include more (or less) than four curvilinearly
arranged vertical blades 22, and more (or less) than five curvilinearly
arranged horizontal blades 24.
Knife 51 of FIGS. 16-19 is a variation on knife 21 of FIGS. 9-15, having
two identical sets of blades which produce two identical sets of helical
slices (unlike knife 21, which produces only one set of helical slices).
Knife 51 is dimensioned to be mounted on knife carrier 29' and carrier 29'
is dimensioned to serve as a substitute for knife carrier 29 of FIGS.
1-10.
Knife 51 consists of central coring blade 50, and identical blade pieces
51a and 51b rigidly connected to central blade 50. Blade piece 51a is
attached to knife carrier 29' by screw 60, or the like, and blade piece
51b is attached to knife carrier 29' by screw 62, or the like.
Knife 51 and carrier 29' are mounted so that the axis of blade 50 is
aligned vertically (as is the axis of blade 20 in FIG. 4). As the feed
rolls push a potato downward against rotating knife 51, blade 50 impales
the potato and severs the potato's central cylindrical core portion from
the remainder of the potato.
Blade piece 51a includes three vertical blades 52 and four horizontal
blades 54, and blade piece 51b includes three vertical blades 53 and four
horizontal blades 55. As the knife assembly of FIG. 16 rotates in a
counterclockwise direction and the feed rolls feed a potato against pieces
51a and 51b, blades 52 and 54 sever a first set of up to four helical
(spiral-shaped) slices from the potato.
Each helical slice in the first set has a different radius, with each
radius corresponding to the radial distance between the center of blade 50
the midpoint of the blade 54 which severed the slice. Also while the knife
assembly of FIG. 16 rotates, blades 53 and 55 sever a second set of up to
four helical slices from the potato. Each helical slice in the second set
has a radius matching that of one of the helical slices in the first set.
The first and second sets of slices are intertwined, so that the loops of
each slice in the first set occupy the spaces between the loops of a
corresponding slice in the second set.
The severed potato slices fall downward through the volume beneath inner
inclined surface 30' of carrier 29' into a chute (such as chute 19 of FIG.
1). Preferably, a means (not shown) is mounted within (or below) the chute
to disentangle the intertwined loops of the first and second sets of
helical slices as they fall from the FIG. 16 knife assembly.
As shown in FIG. 17, the upper surface of knife carrier 29' is inclined
(its elevation decreases with increasing radial distance from central
blade 50). Thus, each of the outermost blades 52, 53, 54, and 55 is lower
than the corresponding innermost ones of blades 52, 53, 54, and 55 (as
shown in FIGS. 17-19). Blades 52 and 54 are curvilinearly arranged, so
that the outermost pair of adjacent blades 52 and 54 of rotating knife 51
will engage the potato before the innermost pair of adjacent blades 52 and
54, thus reducing the torque needed to slice the potato. Similarly, blades
53 and 55 are curvilinearly arranged, so that the outermost pair of
adjacent blades 53 and 55 of rotating knife 5I will engage the potato
before the innermost pair of adjacent blades 53 and 55.
Knife 81 of FIGS. 20, 21, 23, and 24, is also a variation on knife 21 of
FIGS. 9-15, and also has two identical sets of blades which produce two
identical sets of helical slices (unlike knife 21, which produces only one
set of helical slices). Knife 81 is dimensioned to be mounted on knife
carrier 129 and carrier 129 is dimensioned to serve as a substitute for
knife carrier 29 of FIGS. 1-10.
Knife 81 consists of central coring blade 80, identical blade pieces 81a
and 81b (rigidly connected to coring blade 80), knife-edged support tube
86 (rigidly connected to blade pieces 81a and 81b), and separator tube 100
(rigidly connected to coring blade 80). Blade piece 81a is attached to
knife carrier 129 by screw 94, or the like, and blade piece 81b is
attached to knife carrier 129 by screw 92, or the like.
Knife 81 and carrier 129 are mounted so that the axis of blade 80 is
aligned vertically (as is the axis of blade 20 in FIG. 4). As the feed
rolls push a potato downward against rotating knife 81, blade 80 impales
the potato and severs the potato's central cylindrical core portion from
the remainder of the potato. As best shown in FIG. 23, separator tube 100
is coaxially aligned with (and connected to) blade 80. The potato's
central cylindrical core portion is pushed downward through the channel
which extends through blade 80 and tube 100, until the core portion
emerges from the lower end of tube 100.
As shown in FIG. 24, knife carrier 129 rotates relative to fixed housing
133. Chute 119 is attached to housing 133. Chute 119 confines the potato's
core portion, and helical slices of the potato (to be described below), as
these potato fragments fall away from the rotating assembly comprising
knife 81 and carrier 129.
Blade piece 81a includes two vertical blades 82 and four horizontal blades
84, and blade piece 81b includes two vertical blades 83 and four
horizontal blades 85. Support tube 86 has sharpened, vertically oriented,
knife blade portions 86a and 86b. As knife 81 rotates about the axis of
blade 80, each set of blades 84 and 85 produces a helical potato slice
from a potato 90 (shown in FIG. 21). At the same time, blades 86a and 82
divide the helical slice produced by blades 84 into a first set of four
(or less) helical portions (each having a different radius), and blades
86b and 83 divide the helical slice produced by blades 85 into a second
set of four (or less) helical portions (each having a different radius).
The radius of each helical slice in the first (or second) set corresponds
to the radial distance between the central axis of blade 80 the midpoint
of the horizontal blade 84 (or 85) which severed the slice.
Each helical slice in the first set is ntertwined with a corresponding
slice in the second set, with the loops of each slice in the first set
occupying spaces between the loops of a corresponding slice in the second
set. For example, in FIG. 21, helical slice 95 (the slice having smallest
radius from the first set of slices of potato 90) is initially intertwined
with helical slice 96 (the corresponding slice from the second set of
slices of potato 90), immediately after slices 95 and 96 disengage from
rotating knife 81. In FIG. 21, intertwined slices 95 and 96 are shown in
phantom view (identified by reference numerals 95' and 96') in the
positions they would initially occupy just after disengaging from knife
81.
As intertwined slices 95 and 96 fall away from knife 81 generally along the
axis of separator tube 100 (within the volume enclosed by chute 119, shown
in FIG. 24), tube 100 disentangles the intertwined loops of slices 95 and
96 (as a result of the centrifugal force produced by its end portion 101
turning at high speed). The curved end portion 101 of tube 100 is shown in
FIG. 24. A pin 104 protrudes outward from end portion 101. As shown in
FIG. 21, as knife assembly 81 rotates, pin 104 will momentarily restrain
one of the slices (i.e., slice 95) while the action of rotating curved end
portion 101 on slices 95 and 96 disengages these two slices from each
other. Each of the resulting disengaged helical slices will have spaces
between its loops (which spaces were formerly occupied by the slice with
which the disengaged slice had initially been intertwined). For example,
disengaged slice 95 shown in FIG. 22 has spaces 95a between its loops.
In a preferred embodiment, tube 100 is formed by bending an end portion of
a length of straight metal tubing. The end portion (end portion 101, best
shown in FIG. 24) is bent into a curved shape. The end of the straight
tubing opposite the curved end is fitted around an end of cylindrical
blade 80 (as shown in FIG. 24). A small hole is machined partially through
the sidewall of the tubing's bent end portion, and pin 104 is mounted
(i.e., welded) in such hole.
As shown in FIG. 23, blades 82, 84, and 86a are curvilinearly arranged, so
that the outermost pair of adjacent blades 82 and 84 of rotating knife 81
will engage a potato before the innermost pair of adjacent blades 84 and
86a, thus reducing the torque needed to slice the potato. Similarly,
blades 83, 85, and 86b are curvilinearly arranged, so that the outermost
pair of adjacent blades 83 and 85 of rotating knife 81 will engage the
potato before the innermost pair of adjacent blades 85 and 86b.
The method of the invention can be implemented using the above-described
apparatus, and includes the steps of: (a) rotating a set of curvilinearly
arranged knife blades in a substantially horizontal plane, by driving the
blades with a gear means positioned below the blades (which can include
knife bearing 31 and idler gear 35); (b) while performing step (a),
forcing the object downward against the set of curvilinearly arranged
knife blades, so that the knife blades sequentially engage the object; and
(c) while performing step (a), directing a stream of flushing liquid (such
as water) onto the gear means to flush fragments of the object from the
gear means (for example, from between the meshing teeth of bearing 31 and
gear 35, and from between bearing 31 and housing 33 which surrounds it).
Due to the curvilinear arrangement of the knife blades, for the
cylindrical object oriented with its longitudinal axis aligned with the
axis of rotation of the blades, during step (b) the blades will commence
to sever a largest diameter helical slice from the object before
commencing to sever smaller diameter helical slices from the object. If
the object has an elliptical shape (the typical shape of a potato), a
smaller diameter portion of the object will engage the blades before the
largest diameter portion of the object. In this case, the blades will
commence to sever a small diameter helical slice from the object before
commencing to sever a maximum diameter helical slice from the object.
In one class of preferred embodiments, step (b) includes the operations of:
gripping the object between a pair of chains and counter-rotating the
chains to translate the object downward into engagement with a pair of
feed rolls; and then gripping the object between the feed rolls and
counter-rotating the feed rolls to force the object gripped between them
against the rotating set of curvilinearly arranged knife blades.
Preferably, the pair of chains is mounted around a pair of slidably mounted
chain sprockets (i.e., sprockets 15 and 17, which are mounted at the end
of slidably mounted shafts 26 and 28), and an inward biasing force is
applied to the chain sprockets (i.e., by upper spring 43), so that as the
object advances downward past the chain sprockets the object exerts an
outward force against the chain sprockets which temporarily overcomes the
inward biasing force and displaces the chain sprockets outward, and so
that the inward biasing force restores the chain sprockets to their
original position after the object advances downward beyond the chain
sprockets. Preferably, the feed rolls are also slidably mounted (as are
the above-described rolls 27, which are mounted at the end of slidably
mounted shafts 23 and 25), and an inward biasing force is applied to the
feed rolls (i.e., by lower spring 43), so that as the object advances
downward between the feed rolls, the object exerts an outward force
against the feed rolls which temporarily overcomes the inward biasing
force and displaces the feed rolls outward, and so that the inward biasing
force restores the feed rolls to their original position when the object
has been sliced by the rotating set of curvilinearly arranged knife
blades.
Another preferred embodiment of the invention, which employs a
spring-biased feed mechanism, will next be described with reference to
FIGS. 25 and 26. The apparatus of FIG. 25 and 26 conveys objects (such as
potato 112) between feed chain 115 and gripper chain 117. Chains 115 and
117 are represented schematically in FIG. 25, but chain 117 can consist of
links 119 having cleats 119a (identical to those comprising chain 7 of
FIG. 1), and chain 115 can consist of links 116 having guides 116a
(identical to those comprising chain 5 of FIG. 1). As unsliced objects
(e.g., potato 112) fall generally downward or toward the left (for
example, from a shaker table not shown in FIG. 25) they are guided into
the space between feed chain 115 and gripper chain 117 by spindles 111 and
113. Chain 115 is looped around a drive sprocket 115a (which is shown in
FIG. 25, and which can be identical to sprocket 15 of FIG. 1) and spindle
111. Gripper chain 117 is looped around drive sprocket 117a (which is
shown in FIG. 26, and which can be identical to sprocket 115) and spindle
113. As sprocket 115a rotates counterclockwise (in the plane of FIG. 25),
it causes chain 115 and spindle 111 to rotate counterclockwise. Similarly,
as sprocket 117a rotates clockwise, it causes chain 117 and spindle 113 to
rotate clockwise.
The centerline of axle 113a is offset vertically above the centerline of
axle 111a (by a greater distance than axle 13a is offset above axle 11a in
the FIG. 1 embodiment) so that the portion of chain 117 which extends
above spindle 111 will divert objects (e.g., potato 112) from a generally
horizontal path to a vertical downward path between chains 115 and 117.
Each object gripped between chains 115 and 117 is conveyed downward by the
chains to set of feed rolls 127. In the case that the conveyed objects are
elongated, each is constrained by one of cleats 119 of gripper chain 117
and aligned by guides 116 of feed chain 115, so as to reach feed rolls 127
in a generally vertical alignment (with its long axis oriented generally
vertically).
Feed rolls 127 are fixedly mounted on rotatable shafts 23 and 25, which can
be identical to shafts 23 and 25 shown in FIG. 1. Shaft 23 (shown in FIG.
26) and shaft 25 have freedom to move horizontally. As shafts 23 and 25
translate horizontally, extension member 23' connected to the end of shaft
23 and identical extension member 25' connected at the end of shaft slide
along the horizontal axis of slot 131 of shaft support member 130. At the
same time, shafts 23 and 25 slide along slot 231 of rear shaft support
member 230 (to be discussed below with reference to FIGS. 36 and 37).
Member 130 (which rests on frame 36) supports extension members 23' and
25' and constrains their vertical and horizontal motion (i.e., prevents
them from moving vertically below slot 131 and prevents them from
translating horizontally beyond the left or right end of slot 131). Member
230 (which also rests on frame 36) supports shafts 23 and 25 and
constrains their vertical motion (i.e., prevents them from moving
vertically below slot 231).
Front and rear plates 162 of cover plate assembly 160 (shown in FIG. 26,
but not in FIG. 25) can be fitted between front and rear support brackets
161, to enclose chains 115 and 117 during slicing operations. Bolts 163
extend through rear bracket 161 and rear shaft support member 230, to
connect bracket 161 and member 230 to plate 36. Bolt 182 connects the
front bracket 161 to the front shaft support member 130.
A front view of a preferred embodiment of assembly 160 is shown in FIG. 38.
Front and rear plates 162 of the FIG. 38 embodiment of assembly 160 are
connected together by side plates 162a. A support pin 206 is fixedly
attached to each of side plates 162a, and pins 206 extend through
corresponding holes in front plate 162. Each support pin 206 has a hole
extending through it for receiving a locking pin 205. Each locking pin 205
has a spring-loaded protrusion 205a, so that protrusions 205a will lock
pins 205 in place when they extend through pins 206. A ring 204 is
attached to the end of each locking pin 205 opposite protrusion 205a, and
a flexible lanyard 202 is connected between each ring 204 and a
corresponding bracket 201. Each bracket 201 is fixedly attached to front
member 161 by a bolt 200. Guide slots 208 through member 161 are
dimensioned and oriented for receiving the ends of shafts 26 and 28 (on
which drive sprocket 115a and 117a are mounted) when assembly 160 is in
place between front and rear brackets 161.
To permit convenient access to chains 115 and 117, pins 205 can be removed
from support pins 206, and front plate 162 then lifted off pins 206 and
removed from the area of chains 115 and 117. Lanyards 202 and rings 204
keep pins 205 attached to brackets 201 when front plate 162 has been
removed from pins 206.
It should be appreciated that FIG. 26 is a side cross-sectional view of a
portion of the FIG. 25 apparatus, with the exception that FIG. 26
additionally shows elements 200-202 and 204-206 in side elevational view.
Elements 200-202 and 204-206 are not physically located in the
cross-sectional plane of FIG. 26, and indeed (as indicated in FIG. 38)
they are located in vertical planes other than the vertical plane through
shaft 26's central axis (which latter plane extends through one of guide
slots 208).
Sprockets 117a and 115a are mounted, respectively, on shafts 26 and 28
(which can be identical to shafts 26 and 28 of FIG. 1). Each of shafts 26
and 28 has limited freedom to translate horizontally, as well as to rotate
about its axis. The freedom of shafts 26 and 28 to translate horizontally
permits potatoes being conveyed by chains 115 and 117 to displace
sprockets 115a and 117a (and feed rolls 127) away from each other, thereby
allowing the potatoes to pass between the feed rolls and the lower ends of
the chains while the chains (and feed rolls) exert a gripping force on
each potato.
As rotating shafts 23 and 25 rotate feed rolls 127 in the directions shown
in FIG. 25, the teeth of feed rolls 127 grip each potato and force it
downward into engagement with knife 21. Knife 21 rotates in a horizontal
plane to slice each potato forced against it by feed rolls 127.
Extension springs 132 and 134 provide biasing forces which urge the lower
ends of chains 115 and 117 together, to ensure that potatoes gripped
between translating chains 115 and 117 are fed positively and uniformly
downward to feed rolls 127 and knife 21. Spring 132 is connected (at one
end) to spring anchor 144 of take-up arm 136, and (at the other end) to
spring hook washer 148. Washer 148 is fitted in a slot of spring mounting
member 152, and member 152 is mounted around shaft 28. Spring 134 extends
between spring anchor 158 of take-up arm 140, and a spring hook washer
(shown in FIG. 26, but not FIG. 25, and preferably having the same shape
as washer 148 of FIG. 25) fitted in one of slots 153 of spring mounting
member 151. Member 151 (shown in FIG. 26) is mounted around shaft 26. As
shaft 28 rotates within member 152, and shaft 26 rotates within member
151, springs 132 and 134 (and members 151 and 152 and washers 148) remain
stationary, and springs 132 and 134 exert a biasing force which urges the
rotating shafts 26 and 28 toward each other.
Arm 136 is fixedly attached to arm 136a, and arm 136a is fixedly attached
to arm 136b. The assembly comprising arms 136, 136a, and 136b will be
denoted as the "gripper chain take-up arm." Arm 136b is pivotally attached
to axle 113a, and arm 136a is pivotally attached to frame 148 (shown in
FIG. 26) by pin 138. Arm 140 is fixedly attached to arm 140a, and arm 140a
has an end portion pivotally attached to axle 111a and a central portion
pivotally attached to frame 148 by pin 142. The assembly comprising arms
140 and 140a will be denoted as the "feed chain take-up arm."
As chains 115 and 117 convey a potato between sprockets 115a and 117a, the
potato overcomes a spring force exerted by spring 132 to displace sprocket
115a (and shaft 28) toward the right (in FIG. 25), thus pivoting the feed
chain take-up arm counterclockwise about pivot 142, and causing axle 111a
(and hence spindle 111) to translate counterclockwise along an arc about
pivot 142. At the same time, the potato overcomes a spring force exerted
by spring 134 to displace sprocket 117a (and shaft 26) to the left (in
FIG. 25), thus pivoting the gripper chain take-up arm clockwise about
pivot 138, and causing axle 113a (and hence spindle 113) to translate
clockwise along an arc about pivot 138.
Thus, when a potato temporarily separates the lower ends of chains 115 and
117, springs 132 and 134 cause the take-up arms to rotate. Because springs
132 and 134 are crossed, they cause the rotating take-up arms to move
axles 111a and 113a upward, thereby stretching the chains. Thus, springs
132 and 134 and the take-up arms operate to increase temporarily the
gripping force exerted by chains 115 and 117 on a second potato between
the upper ends of the chains (to prevent the chains from losing their grip
on the second potato while a first potato separates the lower ends of the
chains).
FIG. 27 is a side view of a preferred embodiment of shaft extension member
23' (extension member 25' is preferably identical to extension member
23'). Extension member 23' can be connected to feed roll shaft 23 by
connecting its end portion 23a within the portion of feed roll shaft 23
extending through feed roll 127 and thus retaining feed roll 127 (as shown
in FIG. 26).
A preferred embodiment of spring mounting member 152 is shown in FIG. 28.
Channel 152a extending through member 152 is dimensioned to receive shaft
28, so that member 152 can be mounted around shaft 28, and shaft 28 can
rotate within channel 152a relative to member 152. The outer surface of
member 152 defines one or more annular slots 154.
The preferred embodiment of spring hook washer 148 shown in FIG. 29 is
dimensioned so that it can be slid along the outer surface of member 152
until it fits within one of slots 154. In operation of the apparatus of
FIGS. 25 and 26, a hooked end of extension spring 132 is hooked through
hole 150 of washer 148, and washer 148 rides in one of slots 154 as shaft
28 rotates within channel 152a relative to member 152 and washer 148
(washer 148 remains stationary with respect to spring 132). The spring
force exerted on washer 148 by extension spring 132 (hooked through washer
148's hole 150) retains washer 148 in position within one of slots 154.
Preferably, mounting member 151 is identical to member 152 (and has a
channel 151a, identical to channel 152a, extending therethrough), and a
second washer 148 is assembled in one of slots 153 of member 151 (as shown
in FIG. 26) to couple spring 134 to shaft 26 in the same way that washer
148 couples spring 132 to shaft 28.
A preferred embodiment of the gripper chain take-up arm is shown in FIGS.
30 and 31. A spring anchor shaft 144 protrudes out from member 136. The
outer surface of shaft 144 defines a slot 144a, so that a hooked end of
spring 132 can be conveniently attached to shaft 144. As indicated in FIG.
31, arm 136 is thinner than either of arms 136a and 136b. Hole 138a
through arm 136a is dimensioned to receive pivot member 138 (which
pivotally attaches arm 136a to frame 148). Hole 113b through arm 136b is
dimensioned to receive axle 113a (so as to pivotally attach arm 136b to
axle 113a).
A preferred embodiment of the feed chain take-up arm is shown in FIGS. 32
and 33. A spring anchor shaft 158 protrudes out from member 140. The outer
surface of shaft 158 defines a slot 158a, so that a hooked end of spring
134 can be conveniently attached to shaft 158. As indicated in FIG. 33,
arm 140 is thinner than arm 140a. Hole 142a through arm 140a is
dimensioned to receive pivot member 142 (which pivotally attaches arm 140a
to frame 148). Hole 111b through arm 140a is dimensioned to receive axle
111a (so as to pivotally attach arm 140a to axle 111a).
A preferred embodiment of shaft support member 130 is shown in FIGS. 34 and
35, and a preferred embodiment of shaft support member 230 is shown in
FIGS. 36 and 37.
When the embodiment of member 130 shown in FIGS. 34 and 35 rests on frame
member 36, and is attached to front bracket 161 by bolts 182 (which extend
through bracket 161 as shown in FIG. 26, and into holes 182a in member
130), extension members 23' and 25' are free to swing horizontally across
thinner central portion ("slot") 131 of member 130. Vertical sidewalls
131a and 131b at the boundaries of portion 131 prevent members 23' and 25'
from translating horizontally beyond portion 131. Support member 130 is
preferably made of durable plastic (such as UHMW plastic).
When the embodiment of member 230 shown in FIGS. 36 and 37 rests on frame
member 36, and is attached to rear bracket 161 and member 36 by bolts 163
(which extend through rear bracket 161 as shown in FIG. 26, and through
holes 162a through member 130), shafts 26 and 28 are free to swing
horizontally across thinner central portion ("slot") 231 of member 230.
Vertical sidewalls 231a and 231b define the boundaries of slot 231.
Support member 230 is preferably made of durable plastic (such as UHMW
plastic).
Various other modifications and alterations in the described method and
apparatus of the invention will be apparent to those skilled in the art
without departing from the scope and spirit of this invention. Although
the invention has been described in connection with specific preferred
embodiments, it should be understood that the invention as claimed should
not be unduly limited to such specific embodiments.
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