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United States Patent |
5,117,953
|
Machida
,   et al.
|
June 2, 1992
|
Hydraulically controllable transmission
Abstract
A hydraulically operable transmission comprises a hydraulic clutch, a
change speed control valve, change speed actuators controllable by the
control valve, a pilot oil line for varying pressure states in response to
operation of the actuators, an oil supply line extending to the hydraulic
clutch, a clutch control valve operable with a pilot pressure applied from
the pilot oil line to close the oil supply line, and a pressure buildup
device mounted on the oil supply line. The pressure buildup device
includes an oil chamber for producing predetermined pressure increase
characteristics with a pilot pressure applied from the oil supply line and
a spring load, a drain line extending from the oil chamber, and a drain
control valve mounted on the drain line for opening and closing the drain
line in response to the pilot pressure applied from the pilot oil line.
Inventors:
|
Machida; Satoshi (Osaka, JP);
Okamoto; Muneji (Osaka, JP);
Hattori; Akio (Osaka, JP);
Nakamura; Masayuki (Osaka, JP)
|
Assignee:
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Kubota Corporation (Osaka, JP)
|
Appl. No.:
|
556338 |
Filed:
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July 20, 1990 |
Foreign Application Priority Data
| Jul 21, 1989[JP] | 1-189116 |
| Dec 14, 1989[JP] | 1-325281 |
| Dec 15, 1989[JP] | 1-326511 |
Current U.S. Class: |
192/3.57; 192/109F |
Intern'l Class: |
B60K 041/22; F16D 025/14 |
Field of Search: |
192/3.57,109 F
|
References Cited
U.S. Patent Documents
3990553 | Nov., 1976 | Holzinger et al. | 192/3.
|
4560047 | Dec., 1985 | McCarthy et al. | 192/109.
|
4711329 | Dec., 1987 | Hasegawa et al. | 192/3.
|
4877116 | Oct., 1989 | Horsch | 192/3.
|
Foreign Patent Documents |
57-72334 | May., 1982 | JP.
| |
Primary Examiner: Bonck; Rodney H.
Attorney, Agent or Firm: Gifford, Groh, Sprinkle, Patmore and Anderson
Claims
What is claimed is:
1. A hydraulically operable transmission comprising;
a hydraulic clutch,
a change speed control valve,
change speed actuator means controllable by said control valve,
a pilot oil line for varying pressure states in response to operation of
said actuator means,
a pressure oil supply line extending to said hydraulic clutch,
a hydraulic clutch control valve operable with a pilot pressure applied
from said pilot oil line to close said pressure oil supply line, and
pressure buildup means mounted on said pressure oil supply line, said
pressure buildup means including;
an oil chamber for producing predetermined pressure increase
characteristics with a pilot pressure applied from said pressure oil
supply line and a spring load,
a drain line extending from said oil chamber, and
a drain control valve mounted on said drain line for opening and closing
said drain line in response to the pilot pressure applied from said pilot
oil line.
2. A hydraulically operable transmission as claimed in claim 1, wherein
said pressure buildup means further includes;
a valve for opening and closing said pressure oil supply line,
spring means for urging said valve in an opening direction, and
a piston mounted in said oil chamber to be slidable with an increase in the
pilot pressure applied from said pressure oil supply line, thereby
increasing the urging force of said spring means urging said valve in the
opening direction.
3. A hydraulically operable transmission as claimed in claim 1, wherein
said drain control valve comprises a pilot type check valve.
4. A hydraulically operable transmission as claimed in claim 1, wherein
said drain control valve comprises a pilot type two-position changeover
valve.
5. A hydraulically operable transmission as claimed in claim 1, wherein
said pressure oil supply line includes a pressure reducing valve connected
parallel to said pressure buildup means, said pressure reducing valve is
set to a pressure level slightly lower than a meet pressure at which
contact of friction disks of said hydraulic clutch is started.
6. A hydraulically operable transmission as claimed in claim 1, wherein
said hydraulic clutch control valve comprises a pilot type two-position
changeover valve including an orifice in a return passage thereof.
Description
TECHNICAL FIELD
The present invention relates to a hydraulically operable transmission and
a hydraulic circuit therefore, the hydraulic circuit including a pressure
buildup device mounted on an oil supply line to a hydraulic clutch. The
pressure buildup device defines an oil chamber for producing predetermined
pressure increase characteristics while gradually increasing a spring
pressure with a pilot pressure received from the oil supply line.
BACKGROUND OF THE INVENTION
In a conventional hydraulic circuit of this type, as shown in FIG. 2 of
Japanese Utility Model Publication No. 57-72334, the oil supply line for
supplying oil to the oil chamber acts also as an oil exhaust line for
draining oil from the oil chamber. The oil is therefore drained from the
oils chamber through a drain port of a control valve mounted on the oil
supply line for switching change speed states.
Since the oil supply line acts also as the oil exhaust line, this line
includes a check valve or the like. Thus, the oil drained from the oil
chamber flows through the check valve and the control valve. As a result,
a considerable pressure loss occurs at the check valve and the control
valve. When the oil is at a low temperature and at a low viscosity, the
oil tends to remain in the oil chamber without being sufficiently drained
therefrom.
Sufficient drainage cannot be achieved particularly where the
supply/exhaust line is long between the oil chamber and control valve or
when a change speed operation is carried out within a short time. This
means that a subsequent pressure buildup function is started with the oil
remaining in the oil chamber. As a result, the clutch is suddenly engaged
under high pressure, thereby producing a shock during a change speed
operation.
SUMMARY OF THE INVENTION
An object of the present invention is to provide a hydraulically operable
transmission which overcomes the above disadvantage and which includes a
hydraulic circuit simple in construction and having satisfactory pressure
buildup characteristics.
The above object is achieved, according to the present invention, by a
hydraulically operable transmission comprising a hydraulic clutch, a
change speed control valve, change speed actuators controllable by the
control valve, a pilot oil line for varying pressure states in response to
operation of the actuators, a pressure oil supply line extending to the
hydraulic clutch, a hydraulic clutch control valve operable with a pilot
pressure applied from the pilot oil line to close the pressure oil supply
line, and a pressure buildup device mounted on the pressure oil supply
line, the pressure buildup device including an oil chamber for producing
predetermined pressure increase characteristics with a pilot pressure
applied from the pressure oil supply line and a spring load, a drain line
extending from the oil chamber, and a drain control valve mounted on the
drain line for opening and closing the drain line in response to the pilot
pressure applied from the pilot oil line.
Reference is made to FIG. 2 for illustrating, by way of example, the way in
which this transmission, particularly its hydraulic circuit, operates. The
circuit includes a pilot oil line 11 which is placed in a low pressure
condition with communication with a tank during a change speed operation,
and in a high pressure condition with the communication with the tank
broken after the change speed operation. A drain control valve 35 is
provided on a drain line extending from the oil chamber 33 to the tank 40.
The drain control valve 35 is operatively connected to the pilot oil line
11, such that the pilot pressure for the drain control valve 35 becomes
low when a change speed operation is started. As a result, pressure oil is
drained directly to the tank without flowing through the other type of
control valve as in the prior art.
Thus, although the drain control valve is mounted on the drain line, the
other type of control valve is dispensed with by providing the drain line
separately from the pressure oil supply line to be used exclusively for
drainage. This is effective to reduce pressure loss. The drain line for
use in drainage only may be formed short since it is free from installing
conditions of other control valves and the like.
Consequently, oil can be drained in a shorter time than in the prior art
even if a change speed operation is effected within a short time or the
oil has low viscosity. The pressure buildup device starts operating from a
zero pressure condition following a change speed operation, to produce
smooth clutch engaging characteristics.
In a preferred embodiment of the invention, the pressure oil supply line
includes a pressure reducing valve connected parallel to the pressure
buildup device, the pressure reducing valve is set to a pressure level
slightly lower than a meet pressure at which contact of friction disks of
the hydraulic clutch is started.
According to this construction, even where the pressure buildup device is
set to start a pressure increasing action at a relatively low pressure,
oil is supplied through the pressure reducing valve to the hydraulic
clutch without being drained while the clutch pressure increases to the
predetermined pressure following a clutch engaging operation. This
expedites initial oil filling in the hydraulic clutch. When the clutch
pressure exceeds the predetermined pressure, the pressure reducing valve
is closed to allow the pressure buildup device to effect a smooth pressure
increasing control, thereby checking a sudden increase in the clutch
pressure occurring with meeting of the clutch.
Thus, the initial oil filling time from a declutched state to a clutch meet
state is shortened while effectively reducing shocks occurring with
meeting of the clutch, thereby realizing a quick change speed operation.
In a further preferred embodiment of the invention, the hydraulic clutch
control valve comprises a pilot type two-position changeover valve
including an orifice in a return passage thereof. When a change speed
operation is carried out while the tractor is running, the clutch control
valve is once changed from a clutching position to a declutching position,
and then back to the clutching position. At the declutching time, the oil
is drained from the hydraulic clutch while undergoing a flow rate control
by the orifice.
Part of the oil thus remains in the hydraulic clutch when the clutch is
engaged again.
Consequently, a quick change speed operation is possible with a reduced
initial oil filing time taken when the clutch is engaged again since a
less amount of oil is required for filling than in the prior art.
When stopping the tractor, the clutch control valve is maintained at the
declutching position. And since the oil remaining in the hydraulic clutch
is drained gradually through the orifice, the friction disks are held
against rotation.
The foregoing and other objects, features and advantages of the invention
will be apparent from the following more particular description of
preferred embodiments of the invention, as illustrated in the accompanying
drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 is a schematic overall view of a hydraulically operable transmission
according to the present invention,
FIG. 2 is a circuit diagram showing a hydraulic circuit in a first
embodiment of the present invention,
FIG. 3 is a sectional view of a pressure buildup device and a drain control
valve,
FIG. 4 is a sectional view of a change speed hydraulic cylinder,
FIG. 5 is a section taken on line V--V of FIG. 4,
FIG. 6 is a circuit diagram showing a hydraulic circuit in a second
embodiment of the invention,
FIG. 7 is a view showing a characteristics curve of clutch pressure
increase, and
FIG. 8 is a circuit diagram showing a hydraulic circuit in a third
embodiment of the invention.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
Embodiments of the present invention will be described hereinafter with
reference to the drawings.
FIRST EMBODIMENT
Referring to FIG. 1, a drive system for a four wheel drive tractor
comprises an engine 1 and a main clutch 2 for receiving power of the
engine 1. A propelling line includes a main change speed device 500, a
multidisk hydraulic clutch 501, a backward/forward changeover device 502,
an auxiliary change speed device 503 and a super-reduction device 504
through which the power is transmitted from the main clutch 2 to
differentials 3a and 4a of front and rear wheels 3 and 4. An implement
drive line includes a change speed mechanism 5 for receiving the power
from the main clutch 2 and driving a power takeoff shaft 6.
The main change speed device 500 includes two synchromesh change speed
gearings for providing four speeds. The backward/forward changeover device
502 and auxiliary change speed device 503 also comprise the synchromesh
type. The main change speed device 500 is operable by two hydraulic
cylinders 101 and 102, and the auxiliary change speed device 503 is
operable by a single hydraulic cylinder 103. The backward/forward
changeover device 502 is manually operable. When these three types of
change speed operations are carried out, the hydraulic clutch 501 is
disengaged before the change speed operations and engaged upon completion
thereof. Thus, the change speed operations are carried out without
disengaging the main clutch 2.
FIGS. 2 and 3 show a hydraulic circuit for controlling the change speed
operations. This circuit comprises a pressure oil supply line 8 for
transmitting pressure oil from a hydraulic pump 7 to the hydraulic clutch
501. The oil supply line 8 includes a pressure buildup device 200 and a
changeover valve 9 of the type operable by a pilot pressure. A rotary type
change speed control valve 10 is branched from the oil supply line 8 for
controlling the three hydraulic cylinders 101, 102 and 103. Further, a
pilot oil line is branched from the oil supply line 8 for producing the
pilot pressure for operating the changeover valve 9.
Open/close type check valves 12 are associated with control lines for the
hydraulic cylinders 101, 102 and 103 and backward/forward changeover
device 502, respectively. The check valves 12 are operable at times of
change speed operation, to vary the pilot pressure for the changeover
valve 9 for engaging and disengaging the hydraulic clutch 501 as noted
hereinbefore. As seen from FIG. 2, the check valves for the hydraulic
cylinders 101 and 102 are connected in series.
The pressure buildup device 200, as will be described in detail later, is
constructed to check a sudden increase in the clutch pressure and produce
a clutch pressure increase with predetermined characteristics when the
changeover valve 9 is operated.
The change speed hydraulic cylinders 101 and 102 will be described next. As
shown in FIGS. 4 and 5, the change speed hydraulic cylinder 101 includes a
direct acting spool 19 and an auxiliary spool 20 fitted on the direct
acting spool 19 to be axially movable relative thereto. The hydraulic
cylinder 101 defines three ports P1, P2 and P3 as shown. When oil is
supplied through port P2 and drained through ports P1 and P3, the
auxiliary spool 20 moves to the right end and the direct acting spool 19
to the left end in the drawing to produce a first speed state. When oil is
supplied through port P1 and drained through ports P2 and P3, the direct
acting spool 19 moves to the right end to produce a second speed state.
When oil is further drained through port P2 and supplied through ports P1
and P3, the direct acting spool 19 and auxiliary spool 20 move to and stop
halfway between the opposite ends to produce a neutral state. The
hydraulic cylinder 101 has a valve case 21 including a shoulder for
engaging the auxiliary spool 20 in the neutral state. This shoulder
defines shallow grooves 21a at four equidistant peripheral positions as
shown in FIG. 5. When the auxiliary spool 20 is in tight contact with the
shoulder, the pressure oil from the port P2 flows into the grooves 21a to
push and move the auxiliary spool 20. These grooves 21a are formed in the
valve case 21 rather than the auxiliary spool 20. This has the advantages
of simplicity in the machining process and of cost over the case of
forming grooves on the auxiliary spool 20.
Referring to FIGS. 2 and 3, the pressure buildup device 200 includes a
spool type valve 24, a plunger 25 partly extending into the valve 24, a
valve member 28 pressed by a first spring 26 and having an orifice 27
centrally thereof, a piston 29 operable by pressure oil from the valve
member 28, and a second spring 30 extending between the piston 29 and
valve 24, all mounted in a casing 31. A pilot oil line 32 which receives
pressure oil from the valve 24 communicates with a back pressure chamber
25a of the plunger 25 and a first oil chamber 28a housing the valve member
28, and with a hydraulic clutch 501 through an intermediate oil line 8a.
When the changeover valve 9 is turned on and pressure oil begins to flow to
the hydraulic clutch 501, the plunger 25 applies a pressure to the valve
24 in a closing direction. At the same time, a pressure in an opening
direction produced by movement of the piston 29 is applied to the valve 24
through the second spring 30. The pressure oil is supplied with the two
pressures counteracting each other in a balanced way.
As shown in FIG. 3, the piston 29 is housed in an oil chamber 33 with an
oil passage 33a extending sideways therefrom. A drain line 34 is connected
to the oil passage 33a for draining pressure oil from the oil chamber 33.
This drain line 34 includes a pilot type check valve 35 acting as a drain
control valve for controlling drainage from the oil chamber 33. This pilot
type check valve 35 includes a valve closure member 35B which performs a
checking function by contacting a valve seat 35A. The check valve 35
further includes a pilot port 35a through which a pilot pressure is
applied to press the valve closure member 35B against the valve seat 35A,
a drain port 35b, and an intake port 35c for receiving the pressure oil
from the oil chamber 33. The pilot port 35a is connected to the pilot oil
line 11. When a change speed operation is started to place the pilot oil
line 11 in a low pressure condition, the valve closure member 35B is
pushed rightward in the drawing by the oil exhausted from the oil chamber
33, and this drain oil returns to a tank 40. When the change speed
operation is completed, the pilot oil line 11 becomes a high pressure
condition and the resulting high pilot pressure pushes the valve closure
member 35B back to a checking position to stop the drainage from the oil
chamber 33.
SECOND EMBODIMENT
FIG. 6 shows a hydraulic circuit in a second embodiment of the present
invention. This circuit is similar to the circuit shown in FIG. 2, the
differences being that the drain control valve comprises a pilot type
two-position changeover valve 350, that a pressure reducing valve 60 is
connected parallel to the pressure buildup device 200, and that a
hydraulic pilot type accumulator 50 is connected to the oil chamber 33 of
the pressure buildup device 200.
The hydraulic circuit of FIG. 6 will be described with regard to these
newly added features only.
The hydraulic pilot type accumulator 50 connected to the oil chamber 33 of
the pressure buildup device 200 has a pilot oil line 70 connected to a
high speed oil line 14 of the hydraulic cylinder 103 associated with the
auxiliary change speed device 503. Thus, at a time of great output torque,
the accumulator 50 produces gentle pressure increase characteristics to
reduce the shocks of clutch engagement.
The pressure reducing valve 60 connected parallel to the pressure buildup
device 200 permits passage of pressure oil only at or below a
predetermined pressure which is slightly lower than a meet pressure at
which a hydraulic piston 15 of the hydraulic clutch 501 begins to contact
a friction disk 16. This shortens an initial oil filling time for the
hydraulic clutch 501 before reaching the meet pressure.
Even when a low speed condition is set with gentle pressure increase
characteristics, the pressure reducing valve 60 is effective to shorten
the initial oil filling time T from a declutched state to a clutch meet
state, as compared with the time taken in the prior art shown in a
dot-and-dash line in FIG. 7. This enables a quick change speed operation
with a reduced time from start of the change speed operation to a
half-clutch state.
THIRD EMBODIMENT
FIG. 8 shows a hydraulic circuit in a third embodiment of the invention.
This circuit is different from the circuit shown in FIG. 6 only in that
the hydraulic clutch control valve or change over valve 9 includes an
orifice 91 provided on an oil line 92 for draining residual oil from the
hydraulic clutch 501.
When, for example, a change speed operation is carried out while the
tractor is running, the changeover valve 9 is once changed from a
clutching position to a declutching position. At this time, the orifice
prevents the oil from being exhausted totally from the hydraulic clutch
501. The changeover valve 9 thus returns to the clutching position with
part of the oil remaining in the hydraulic clutch 501. Consequently, a
quick change speed operation is made possible with a reduced initial oil
filing time from start of the change speed operation to a half-clutch
state.
The orifice may be provided in a position of the drain oil line 92
outwardly of the changeover valve 9 instead of being included in the valve
9.
The way in which the hydraulically operable transmission of the present
invention operates will be described with reference to the hydraulic
circuit shown in FIG. 8.
When the driver operates a change speed lever, the rotary valve 10 acts to
produce the following conditions:
1. The pilot oil line 36 is once drained to turn off the changeover valve 9
and disengage the clutch 501. At the same time the two-position valve 350
is opened to reduce the pressure in the oil line 34, thereby initializing
the pressure buildup device 200.
2. Oil is fed to the cylinders 101-103 in accordance with the type of
change speed operation, to actuate shifters of the change speed devices.
The clutch 501 remains disengaged during the change speed operation.
The check valve 12 is closed upon completion of the change speed operation,
thereby increasing the pressure in the pilot oil line 36 to operate the
changeover valve 9 for supplying oil to the clutch 501. The pressure in
the clutch 501 gradually increases by action of the pressure reducing
valve 60, pressure buildup device 200 and accumulator 50.
Since the pressure applied to the clutch 501 gradually increases up to the
predetermined pressure, e.g. 20 kg f/cm.sup.2, set to the pressure
reducing valve 60, the clutch 501 is smoothly engaged with little shock.
The clutch 501 remains engaged till a next change speed operation.
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