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United States Patent |
5,101,710
|
Baucom
|
April 7, 1992
|
Control apparatus or system for purged and pressurized enclosures for
electrical equipment
Abstract
A control apparatus or system for purged and pressurized electrical
equipment provides rapid, controlled exchange of pressurizing or purging
gas to an electrical enclosure. The control system or apparatus for NFPA
Type Y and Type Z electrical equipment enclosures has a source of
pressurizing gas, a rapid exchange pressure control filter/regulator,
rapid exchange pressure gauge, vent control valve and a manual inlet valve
providing for rapid exchange of purging gas to the electrical enclosure
during start up, an enclosure control valve, enclosure pressure indicator,
a venturi providing controlled leakage from the system, and a pressure
loss control alarm or switch. Another embodiment of the control system or
apparatus for NFPA Type X electrical equipment enclosures has a rapid
exchange pressure control filter/regulator, rapid exchange pressure gauge,
vent control valve and an automatic inlet valve providing for rapid
exchange of purging gas to the electrical enclosure during start up, and
enclosure control valve, enclosure pressure indicator, a venturi providing
controlled leakage from the system, and a pressure loss control alarm or
switch.
Inventors:
|
Baucom; Michael K. (La Marque, TX)
|
Assignee:
|
Bebco Industries, Inc. (La Marque, TX)
|
Appl. No.:
|
522992 |
Filed:
|
May 14, 1990 |
Current U.S. Class: |
454/238; 454/184; 454/239; 454/359 |
Intern'l Class: |
F24F 007/007; F24F 011/00 |
Field of Search: |
98/1,1.5
|
References Cited
U.S. Patent Documents
3016813 | Jan., 1962 | Frasier et al. | 98/1.
|
3210547 | Oct., 1965 | Eliot | 98/1.
|
4720044 | Jan., 1988 | Stemwedel, Jr. | 98/1.
|
Primary Examiner: Joyce; Harold
Attorney, Agent or Firm: Mosely; Neal J.
Claims
I claim:
1. A control system for purging and pressurization of electrical equipment
comprising
an enclosure in a hazardous area containing combustible gases, vapors or
dusts, or in danger of containing combustible gases, vapors or dusts,
said enclosure having electrical equipment therein endangered by said
combustible gases, vapors or dusts,
means to supply a purging or pressurizing gas to said enclosure at a first
predetermined pressure,
means for venting said enclosure at a second predetermined pressure,
means for controlling said gas supply to maintain said first predetermined
pressure comprising
a supporting panel,
valve means for controlling flow of said gas to said enclosure, and
pressure indicating means responsive to pressure of said gas to indicate
the pressure thereof to permit adjustment of said valve to produce said
first predetermined pressure.
2. A control system for purging and pressurization of electrical equipment
according to claim 1 in which
said enclosure requires Type Z pressurization or purging.
3. A control system for purging and pressurization of electrical equipment
according to claim 2 in which
said valve means is a manually operated valve.
4. A control system for purging and pressurization of electrical equipment
according to claim 2 in which
said valve means is an automatically operated valve.
5. A control system for purging and pressurization of electrical equipment
according to claim 2 including
a pressure regulator responsive to the pressure of said gas and operable to
maintain said first predetermined pressure.
6. A control system for purging and pressurization of electrical equipment
according to claim 2 in which
said valve means is a manually operated valve, and including
a pressure regulator responsive to the pressure of said gas and operable to
maintain said first predetermined pressure.
7. A control system for purging and pressurization of electrical equipment
according to claim 2 in which
said valve means is an automatically operated valve, and including
a pressure regulator responsive to the pressure of said gas and operable to
maintain said first predetermined pressure.
8. A control system for purging and pressurization of electrical equipment
according to claim 2 in which
said pressure indicating means includes an exhaust tube and venturi orifice
providing constant flow past said enclosure pressure indicating means.
9. A control system for purging and pressurization of electrical equipment
comprising
an enclosure in a hazardous area containing combustible gases, vapors or
dusts, or in danger of containing combustible gases, vapors or dusts,
said enclosure having electrical equipment therein endangered by said
combustible gases, vapors or dusts,
means to supply a purging or pressurizing gas to said enclosure at a first
predetermined pressure,
means for venting said enclosure at a second predetermined pressure,
means for controlling said gas supply to maintain said first predetermined
pressure comprising
a supporting panel with valve means for controlling flow of said gas to
said enclosure,
an automatic pressure control switch and alarm responsive to enclosure
pressure operable to activate said alarm and deenergize said system and
said electrical equipment on predetermined pressure loss in said
enclosure, and
pressure indicating means responsive to pressure of said gas to indicate
the pressure thereof to permit adjustment of said valve to produce said
first predetermined pressure.
10. A control system for purging and pressurization of electrical equipment
according to claim 9 in which
said enclosure requires Type Z pressurization or purging.
11. A control system for purging and pressurization of electrical equipment
according to claim 10 in which
said automatic pressure control switch is an explosion-proof switch.
12. A control system for purging and pressurization of electrical equipment
according to claim 10 in which
said automatic pressure control switch is an explosion-proof switch, and
said valve means is a manually operated valve.
13. A control system for purging and pressurization of electrical equipment
according to claim 10 in which
said automatic pressure control switch is an explosion-proof switch, and
said valve means is an automatically operated valve.
14. A control system for purging and pressurization of electrical equipment
according to claim 10 in which
said automatic pressure control switch is an explosion-proof switch, and
including
a pressure regulator responsive to the pressure of said gas and operable to
maintain said first predetermined pressure.
15. A control system for purging and pressurization of electrical equipment
according to claim 10 in which
said valve means is a manually operated valve,
said automatic pressure control switch is an explosion-proof switch, and
including
a pressure regulator responsive to the pressure of said gas and operable to
maintain said first predetermined pressure.
16. A control system for purging and pressurization of electrical equipment
according to claim 10 in which
said valve means is an automatically operated valve,
said automatic pressure control switch is an explosion-proof switch, and
including
a pressure regulator responsive to the pressure of said gas and operable to
maintain said first predetermined pressure.
17. A control system for purging and pressurization of electrical equipment
according to claim 10 in which
said pressure indicating means includes an exhaust tube and venturi orifice
providing constant flow past said enclosure pressure indicating means.
18. A control system for purging and pressurization of electrical equipment
comprising
an enclosure in a hazardous area containing combustible gases, vapors or
dusts, or in danger of containing combustible gases, vapors or dusts,
said enclosure having electrical equipment therein endangered by said
combustible gases, vapors or dusts,
means to supply a purging or pressurizing gas to said enclosure at a first
predetermined pressure,
means for venting said enclosure at a second predetermined pressure,
means for controlling said gas supply to maintain said first predetermined
pressure comprising
a supporting panel,
rapid exchange valve means for controlling flow of said gas for rapid
exchange of gas in said enclosure,
pressure indicating means responsive to pressure of said gas to indicate
the pressure thereof to regulate pressure during permit the rapid exchange
function,
valve means for controlling flow of said gas to said enclosure for
pressurization or purging, and
pressure indicating means responsive to pressure of said gas to indicate
the pressure thereof to permit adjustment of said valve to produce said
first predetermined pressure.
19. A control system for purging and pressurization of electrical equipment
according to claim 18 in which
said enclosure requires Type Z pressurization or purging.
20. A control system for purging and pressurization of electrical equipment
according to claim 19 in which
said valve means is a manually operated valve.
21. A control system for purging and pressurization of electrical equipment
according to claim 19 in which
said valve means is an automatically operated valve.
22. A control system for purging and pressurization of electrical equipment
according to claim 19 including
a pressure regulator responsive to the pressure of said gas and operable to
maintain said first predetermined pressure.
23. A control system for purging and pressurization of electrical equipment
according to claim 19 in which
said valve means is a manually operated valve, and including
a pressure regulator responsive to the pressure of said gas and operable to
maintain said first predetermined pressure.
24. A control system for purging and pressurization of electrical equipment
according to claim 19 in which
said valve means is an automatically operated valve, and including
a pressure regulator responsive to the pressure of said gas and operable to
maintain said first predetermined pressure.
25. A control system for purging and pressurization of electrical equipment
according to claim 19 in which
said pressure indicating means includes an exhaust tube and venturi orifice
providing constant flow past said enclosure pressure indicating means.
26. A control system for purging and pressurization of electrical equipment
comprising
an enclosure in a hazardous area containing combustible gases, vapors or
dusts, or in danger of containing combustible gases, vapors or dusts,
said enclosure having electrical equipment therein endangered by said
combustible gases, vapors or dusts,
means to supply a purging or pressurizing gas to said enclosure at a first
predetermined pressure,
means for venting said enclosure at a second predetermined pressure,
means for controlling said gas supply to maintain said first predetermined
pressure comprising
a supporting panel,
rapid exchange valve means for controlling flow of said gas for rapid
exchange of gas in said enclosure,
pressure indicating means responsive to pressure of said gas to indicate
the pressure thereof to regulate pressure during permit the rapid exchange
function,
valve means for controlling flow of said gas to said enclosure for
pressurization or purging,
pressure indicating means responsive to pressure of said gas to indicate
the pressure thereof to permit adjustment of said valve to produce said
first predetermined pressure, and
an automatic pressure control switch and alarm responsive to enclosure
pressure operable to activate said alarm and deenergize said system and
said electrical equipment on predetermined pressure loss in said
enclosure.
27. A control system for purging and pressurization of electrical equipment
according to claim 26 in which
said enclosure requires Type Y pressurization or purging.
28. A control system for purging and pressurization of electrical equipment
according to claim 27 in which
said automatic pressure control switch is an explosion-proof switch.
29. A control system for purging and pressurization of electrical equipment
according to claim 27 in which
said valve means is a manually operated valve.
30. A control system for purging and pressurization of electrical equipment
according to claim 27 in which
said valve means is an automatically operated valve.
31. A control system for purging and pressurization of electrical equipment
according to claim 27 including
a pressure regulator responsive to the pressure of said gas and operable to
maintain said first predetermined pressure.
32. A control system for purging and pressurization of electrical equipment
according to claim 27 in which
said valve means is a manually operated valve, and including
a pressure regulator responsive to the pressure of said gas and operable to
maintain said first predetermined pressure.
33. A control system for purging and pressurization of electrical equipment
according to claim 27 in which
said valve means is an automatically operated valve, and including
a pressure regulator responsive to the pressure of said gas and operable to
maintain said first predetermined pressure.
34. A control system for purging and pressurization of electrical equipment
according to claim 26 in which
said system includes
indicator to measure enclosure pressure,
a filter/regulator to preset rapid exchange pressure and flow rate of the
purging gas to said electrical enclosure,
a rapid exchange pressure gauge,
an enclosure pressure valve for adjustment of the enclosed pressure,
a rapid exchange control valve for rapid exchange of purging gas to the
electrical enclosure during start-up, and
a venturi providing constant flow past said enclosure indicator.
35. A control system for purging and pressurization of electrical equipment
comprising
an enclosure in a hazardous area containing combustible gases, vapors or
dusts, or in danger of containing combustible gases, vapors or dusts,
said enclosure having electrical equipment therein endangered by said
combustible gases, vapors or dusts,
means to supply a purging or pressurizing gas to said enclosure at a first
predetermined pressure,
means for venting said enclosure at a second predetermined pressure,
automatic means for controlling said gas supply to maintain said first
predetermined pressure comprising
a supporting panel,
rapid exchange solenoid valve means for controlling flow of said gas for
rapid exchange of gas in said enclosure,
pressure indicating means responsive to pressure of said gas to indicate
the pressure thereof to regulate pressure during permit the rapid exchange
function,
automatic valve means for controlling flow of said gas to said enclosure
for pressurization or purging,
pressure indicating means responsive to pressure of said gas to indicate
the pressure thereof to permit adjustment of said valve to produce said
first predetermined pressure,
an electronic control unit including
timing means controlling said solenoid valve means, and
an automatic pressure control switch and alarm responsive to enclosure
pressure operable to activate said alarm and deenergize said system and
said electrical equipment on predetermined pressure loss in said
enclosure.
36. A control system for purging and pressurization of electrical equipment
according to claim 35 in which
said enclosure requires Type X pressurization or purging, including
a vent control valve and an automatic inlet valve providing for rapid
exchange of purging gas to said electrical enclosure during start up.
37. A control system for purging and pressurization of electrical equipment
according to claim 35 including
a spark arresting element,
said vent control valve being operable to open at low pressure for venting
of rapid exchange purging gases from said electrical enclosure, and for
the venting of over pressurization resulting regulator failure or operator
error while preventing the escape of any sparks resulting from failure of
electrical equipment, and
a mounting hub and a rain-proof cap to mount and protect said vent control
valve and spark arresting element.
38. A control system for purging and pressurization of electrical equipment
according to claim 36 in which
said automatic pressure control switch is an explosion-proof switch.
39. A control system for purging and pressurization of electrical equipment
according to claim 36 in which
said automatically operated valve means includes a manual control valve.
40. A control system for purging and pressurization of electrical equipment
according to claim 36 including
a pressure regulator responsive to the pressure of said gas and operable to
maintain said first predetermined pressure.
41. A control system for purging and pressurization of electrical equipment
according to claim 36 in which
said automatically operated valve means includes a manual control valve,
and further including
a pressure regulator responsive to the pressure of said gas and operable to
maintain said first predetermined pressure.
42. A control system for purging and pressurization of electrical equipment
according to claim 36 in which
said pressure indicating means includes an exhaust tube and venturi orifice
providing constant flow past said enclosure pressure indicating means.
43. A control system for purging and pressurization of electrical equipment
according to claim 36 in which
said system provides purging and rapid exchange of said enclosure, and
includes
an indicator to measure enclosure pressure,
a filter/regulator to preset the rapid exchange pressure and flow rate of
the purging gas to said electrical enclosure,
a rapid exchange pressure gauge,
an enclosure pressure valve for adjustment of the enclosed pressure,
a manual rapid exchange control valve for rapid exchange of purging gas to
the electrical enclosure during startup, and
a venturi providing constant flow past the enclosure indicator and an
electronic power control unit for control of power to the enclosure.
44. A control system for purging and pressurization of electrical equipment
according to claim 36 in which
said system provides purging and rapid exchange of said enclosure, and
includes
an indicator to measure enclosure pressure,
a filter/regulator to preset the rapid exchange pressure and flow rate of
the purging gas to said electrical enclosure,
a rapid exchange pressure gauge,
an enclosure pressure valve for adjustment of the enclosed pressure,
a manual rapid exchange control valve for rapid exchange of purging gas to
the electrical enclosure during startup,
a venturi providing constant flow past the enclosure indicator, and
an electronic power control unit for control of power to the enclosure.
45. A control system for purging and pressurization of electrical equipment
according to claim 36 in which
said system provides purging and rapid exchange of said enclosure, and
includes
an indicator to measure enclosure pressure,
a filter/regulator to preset the rapid exchange pressure and flow rate of
the purging gas to said electrical enclosure,
a rapid exchange pressure gauge,
an enclosure pressure valve for adjustment of the enclosed pressure,
a semi-automatic rapid exchange control valve for rapid exchange of purging
gas to the electrical enclosure during start-up,
a venturi providing constant flow past the enclosure indicator, and
an electronic power control unit for control of power to the enclosure.
46. A control system for purging and pressurization of electrical equipment
according to claim 36 in which
said system provides purging and rapid exchange of said enclosure, and
includes
an indicator to measure enclosure pressure,
a filter/regulator to preset the rapid exchange pressure and flow rate of
the purging gas to said electrical enclosure,
a rapid exchange pressure gauge,
an enclosure pressure valve for adjustment of the enclosed pressure,
an automatic rapid exchange control valve for rapid exchange of purging gas
to the electrical enclosure during startup,
a venturi providing constant flow past the enclosure indicator, and
an electronic power control unit for control of power to the enclosure.
47. A control system for purging and pressurization of electrical equipment
comprising
an enclosure in a hazardous area containing combustible gases, vapors or
dusts, or in danger of containing combustible gases, vapors or dusts,
said enclosure having electrical equipment therein endangered by said
combustible gases, vapors or dusts requiring Type X pressurization or
purging,
means to supply a purging or pressurizing gas to said enclosure at a first
predetermined pressure,
means for venting said enclosure at a second predetermined pressure,
automatic means for controlling said gas supply to maintain said first
predetermined pressure comprising
a supporting panel,
rapid exchange valve means for controlling flow of said gas for rapid
exchange of gas in said enclosure,
pressure indicating means responsive to pressure of said gas to indicate
the pressure thereof to regulate pressure during permit the rapid exchange
function,
automatic valve means for controlling flow of said gas to said enclosure
for pressurization or purging,
pressure indicating means responsive to pressure of said gas to indicate
the pressure thereof to permit adjustment of said valve to produce said
first predetermined pressure,
an electronic control unit including
timing means controlling said valve means, and
an automatic pressure control switch and alarm responsive to enclosure
pressure operable to activate said alarm and deenergize said system and
said electrical equipment on predetermined pressure loss in said
enclosure.
48. A control system for purging and pressurization of electrical equipment
comprising
an enclosure in a hazardous area containing combustible gases, vapors or
dusts, or in danger of containing combustible gases, vapors or dusts,
said enclosure having electrical equipment therein endangered by said
combustible gases, vapors or dusts requiring Type X pressurization or
purging,
means to supply a purging or pressurizing gas to said enclosure at a first
predetermined pressure,
means for venting said enclosure at a second predetermined pressure,
automatic means for controlling said gas supply to maintain said first
predetermined pressure comprising
a supporting panel,
pressure indicating means responsive to pressure of said gas to indicate
the pressure thereof to regulate pressure during permit the rapid exchange
function,
automatic valve means for controlling flow of said gas to said enclosure
for pressurization or purging,
pressure indicating means responsive to pressure of said gas to indicate
the pressure thereof to permit adjustment of said valve to produce said
first predetermined pressure,
an electronic control unit including
timing means controlling said valve means, and
an automatic pressure control switch and alarm responsive to enclosure
pressure operable to activate said alarm and deenergize said system and
said electrical equipment on predetermined pressure loss in said
enclosure.
49. A control system for purging and pressurization of electrical equipment
comprising
an enclosure in a hazardous area containing combustible gases, vapors or
dusts, or in danger of containing combustible gases, vapors or dusts,
said enclosure having electrical equipment therein endangered by said
combustible gases, vapors or dusts,
said control system comprising
means to supply a purging or pressurizing gas to said enclosure at a
predetermined pressure,
adjustable regulating means including a manual operator and pipe fittings
providing safe connections,
means for controlling said gas supply to maintain said predetermined
pressure,
means rendering said gas supply tamper proof to prevent unauthorized
adjustment of said predetermined pressure,
means providing fail-safe, downstream, differential pressure indication
responsive to enclosure pressure to indicate pressure to permit adjustment
of said valve to predetermine said pressure,
piping connections to said enclosure from said system,
means to provide continuous flow of purging and pressurizing gas through
said system past said pressure indication means to an atmospheric vent to
prevent gas from being trapped therein,
means to control continuous flow of purging and pressurizing gas through
said system past said pressure indication means to vary the flow rate
through said system and venting gas to atmosphere,
means providing color coded indication of said predetermined pressure
wherein selected colors indicate low, safe and high pressures,
respectively and including means to indicate enclosure pressure in inches
of water, and
a supporting panel supporting said pressure indicating and pressure control
means and having indicia for indicating the mode of use and the necessity
for use of the system to meet safety requirements.
50. A control apparatus for a system for purging and pressurization of
electrical equipment including
an enclosure in a hazardous area containing combustible gases, vapors or
dusts, or in danger of containing combustible gases, vapors or dusts,
said enclosure having electrical equipment therein endangered by said
combustible gases, vapors or dusts,
means to supply a purging or pressurizing gas to said enclosure at a first
predetermined pressure,
means for venting said enclosure at a second predetermined pressure,
said apparatus comprising
means for controlling said gas supply to maintain said first predetermined
pressure comprising
a supporting panel,
rapid exchange valve means for controlling flow of said gas for rapid
exchange of gas in said enclosure,
pressure indicating means responsive to pressure of said gas to indicate
the pressure thereof to regulate pressure during permit the rapid exchange
function,
valve means for controlling flow of said gas to said enclosure for
pressurization or purging,
pressure indicating means responsive to pressure of said gas to indicate
the pressure thereof to permit adjustment of said valve to produce said
first predetermined pressure, and
an automatic pressure control switch and alarm responsive to enclosure
pressure operable to activate said alarm and deenergize said system and
said electrical equipment on predetermined pressure loss in said
enclosure.
51. A control apparatus according to claim 50 in which
said enclosure requires Type Y pressurization or purging.
52. A control apparatus according to claim 51 in which
said automatic pressure control switch is an explosion-proof switch.
53. A control apparatus according to claim 51 in which
said valve means is a manually operated valve.
54. A control apparatus according to claim 51 in which
said valve means is an automatically operated valve.
55. A control apparatus according to claim 51 including
a pressure regulator responsive to the pressure of said gas and operable to
maintain said first predetermined pressure.
56. A control apparatus according to claim 51 in which
said valve means is a manually operated valve, and including
a pressure regulator responsive to the pressure of said gas and operable to
maintain said first predetermined pressure.
57. A control apparatus according to claim 51 in which
said valve means is an automatically operated valve, and including
a pressure regulator responsive to the pressure of said gas and operable to
maintain said first predetermined pressure.
58. A control apparatus according to claim 51 in which
said system includes
indicator to measure enclosure pressure,
a filter/regulator to preset rapid exchange pressure and flow rate of the
purging gas to said electrical enclosure,
a rapid exchange pressure gauge,
an enclosure pressure valve for adjustment of the enclosed pressure,
a rapid exchange control valve for rapid exchange of purging gas to the
electrical enclosure during start-up, and
a venturi providing constant flow past said enclosure indicator.
59. A control apparatus for a system for purging and pressurization of
electrical equipment comprising
an enclosure in a hazardous area containing combustible gases, vapors or
dusts, or in danger of containing combustible gases, vapors or dusts,
said enclosure having electrical equipment therein endangered by said
combustible gases, vapors or dusts,
means to supply a purging or pressurizing gas to said enclosure at a first
predetermined pressure,
means for venting said enclosure at a second predetermined pressure,
said apparatus comprising
automatic means for controlling said gas supply to maintain said first
predetermined pressure comprising
a supporting panel,
rapid exchange solenoid valve means for controlling flow of said gas for
rapid exchange of gas in said enclosure,
pressure indicating means responsive to pressure of said gas to indicate
the pressure thereof to regulate pressure during permit the rapid exchange
function,
automatic valve means for controlling flow of said gas to said enclosure
for pressurization or purging,
pressure indicating means responsive to pressure of said gas to indicate
the pressure thereof to permit adjustment of said valve to produce said
first predetermined pressure,
an electronic control unit including
timing means controlling said solenoid valve means, and
an automatic pressure control switch and alarm responsive to enclosure
pressure operable to activate said alarm and deenergize said system and
said electrical equipment on predetermined pressure loss in said
enclosure.
60. A control apparatus according to claim 59 in which
said enclosure requires Type X pressurization or purging, including
a vent control valve and an automatic inlet valve providing for rapid
exchange of purging gas to said electrical enclosure during start up.
61. A control apparatus according to claim 59 in which
a spark arresting element,
said vent control valve being operable to open at low pressure for venting
of rapid exchange purging gases from said electrical enclosure, and for
the venting of over pressurization resulting regulator failure or operator
error while preventing the escape of any sparks resulting from failure of
electrical equipment, and
a mounting hub and a rain-proof cap to mount and protect said vent control
valve and spark arresting element.
62. A control apparatus according to claim 59 in which
said automatic pressure control switch is an explosion-proof switch.
63. A control apparatus according to claim 59 in which
said automatically operated valve means includes a manual control valve.
64. A control apparatus according to claim 59 including
a pressure regulator responsive to the pressure of said gas and operable to
maintain said first predetermined pressure.
65. A control apparatus according to claim 59 in which
said automatically operated valve means includes a manual control valve,
and further including
a pressure regulator responsive to the pressure of said gas and operable to
maintain said first predetermined pressure.
66. A control apparatus according to claim 59 in which
said pressure indicating means includes an exhaust tube and venturi orifice
providing constant flow past said enclosure pressure indicating means.
67. A control apparatus according to claim 59 in which
said system provides purging and rapid exchange of said enclosure, and
includes
an indicator to measure enclosure pressure,
a filter/regulator to preset the rapid exchange pressure and flow rate of
the purging gas to said electrical enclosure,
a rapid exchange pressure gauge,
an enclosure pressure valve for adjustment of the enclosed pressure,
a manual rapid exchange control valve for rapid exchange of purging gas to
the electrical enclosure during startup, and
a venturi providing constant flow past the enclosure indicator and an
electronic power control unit for control of power to the enclosure.
68. A control apparatus according to claim 59 in which
said system provides purging and rapid exchange of said enclosure, and
includes
an indicator to measure enclosure pressure,
a filter/regulator to preset the rapid exchange pressure and flow rate of
the purging gas to said electrical enclosure,
a rapid exchange pressure gauge,
an enclosure pressure valve for adjustment of the enclosed pressure,
a manual rapid exchange control valve for rapid exchange of purging gas to
the electrical enclosure during startup,
a venturi providing constant flow past the enclosure indicator, and
an electronic power control unit for control of power to the enclosure.
69. A control apparatus according to claim 59 in which
said system provides purging and rapid exchange of said enclosure, and
includes
an indicator to measure enclosure pressure,
a filter/regulator to preset the rapid exchange pressure and flow rate of
the purging gas to said electrical enclosure,
a rapid exchange pressure gauge,
an enclosure pressure valve for adjustment of the enclosed pressure,
a semi-automatic rapid exchange control valve for rapid exchange of purging
gas to the electrical enclosure during start-up,
a venturi providing constant flow past the enclosure indicator, and
an electronic power control unit for control of power to the enclosure.
70. A control apparatus according to claim 59 in which
said system provides purging and rapid exchange of said enclosure, and
includes
an indicator to measure enclosure pressure,
a filter/regulator to preset the rapid exchange pressure and flow rate of
the purging gas to said electrical enclosure,
a rapid exchange pressure gauge,
an enclosure pressure valve for adjustment of the enclosed pressure,
an automatic rapid exchange control valve for rapid exchange of purging gas
to the electrical enclosure during startup,
a venturi providing constant flow past the enclosure indicator, and
an electronic power control unit for control of power to the enclosure.
71. A control apparatus for a system for purging and pressurization of
electrical equipment comprising
an enclosure in a hazardous area containing combustible gases, vapors or
dusts, or in danger of containing combustible gases, vapors or dusts,
said enclosure having electrical equipment therein endangered by said
combustible gases, vapors or dusts requiring Type X pressurization or
purging,
means to supply a purging or pressurizing gas to said enclosure at a first
predetermined pressure,
means for venting said enclosure at a second predetermined pressure,
said apparatus comprising
automatic means for controlling said gas supply to maintain said first
predetermined pressure comprising
a supporting panel,
rapid exchange valve means for controlling flow of said gas for rapid
exchange of gas in said enclosure,
pressure indicating means responsive to pressure of said gas to indicate
the pressure thereof to regulate pressure during permit the rapid exchange
function,
automatic valve means for controlling flow of said gas to said enclosure
for pressurization or purging,
pressure indicating means responsive to pressure of said gas to indicate
the pressure thereof to permit adjustment of said valve to produce said
first predetermined pressure,
an electronic control unit including
timing means controlling said valve means, and
an automatic pressure control switch and alarm responsive to enclosure
pressure operable to active said alarm and deenergize said system and said
electrical equipment on predetermined pressure loss in said enclosure.
72. A control apparatus for a system for purging and pressurization of
electrical equipment comprising
an enclosure in a hazardous area containing combustible gases, vapors or
dusts, or in danger of containing combustible gases, vapors or dusts,
said enclosure having electrical equipment therein endangered by said
combustible gases, vapors or dusts requiring Type X pressurization or
purging,
means to supply a purging or pressurizing gas to said enclosure at a first
predetermined pressure,
means for venting said enclosure at a second predetermined pressure,
said apparatus comprising
automatic means for controlling said gas supply to maintain said first
predetermined pressure comprising
a supporting panel,
pressure indicating means responsive to pressure of said gas to indicate
the pressure thereof to regulate pressure during permit the rapid exchange
function,
automatic valve means for controlling flow of said gas to said enclosure
for pressurization or purging,
pressure indicating means responsive to pressure of said gas to indicate
the pressure thereof to permit adjustment of said valve to produce said
first predetermined pressure,
an electronic control unit including
timing means controlling said valve means, and
an automatic pressure control switch and alarm responsive to enclosure
pressure operable to activate said alarm and deenergize said system and
said electrical equipment on predetermined pressure loss in said
enclosure.
73. A control apparatus for a system for purging and pressurization of
electrical equipment comprising
an enclosure in a hazardous area containing combustible gases, vapors or
dusts, or in danger of containing combustible gases, vapors or dusts,
said enclosure having electrical equipment therein endangered by said
combustible gases, vapors or dusts,
said control system comprising
means to supply a purging or pressurizing gas to said enclosure at a
predetermined pressure,
adjustable regulating means including a manual operator and pipe fittings
providing safe connections,
said apparatus comprising
means for controlling said gas supply to maintain said predetermined
pressure,
means rendering said gas supply tamper proof to prevent unauthorized
adjustment of said predetermined pressure,
means providing fail-safe, downstream, differential pressure indication
responsive to enclosure pressure to indicate pressure to permit adjustment
of said valve to predetermine said pressure,
piping connections to said enclosure from said system,
means to provide continuous flow of purging and pressurizing gas through
said system past said pressure indication means to an atmospheric vent to
prevent gas from being trapped therein,
means to control continuous flow of purging and pressurizing gas through
said system past said pressure indication means to vary the flow rate
through said system and venting gas to atmosphere,
means providing color coded indication of said predetermined pressure
wherein selected colors indicate low, safe and high pressures,
respectively and including means to indicate enclosure pressure in inches
of water, and
a supporting panel supporting said pressure indicating and pressure control
means and having indicia for indicating the mode of use and the necessity
for use of the system to meet safety requirements.
Description
FIELD OF THE INVENTION
This invention relates generally to purged and/or pressurized electrical
equipment and more particularly to control systems therefor providing a
controlled pressurization, purging, and/or rapid exchange of protection
gas to an electrical enclosure.
BACKGROUND OF THE INVENTION
Control apparatus for purged and pressurized electrical equipment has been
developed for protection against explosions from electric sparks in an
environment containing explosive vapors, gases or dusts.
A National Fire Protection Association standard, i.e., NFPA 496, outlines
the requirements for purged and pressurized enclosures for electrical
equipment. The standard defines types of hazardous locations and types of
purging to mitigate or eliminate the hazard.
A Class 1, Division 1 location is one in which ignitable concentrations of
flammable gases or vapors exist under normal operating conditions; or in
which ignitable concentrations of such gases or vapors may exist
frequently because of repair or maintenance operations or because of
leakage; or in which breakdown or faulty operations of equipment or
processes might release ignitable concentrations of flammable gases or
vapors and might also cause simultaneous failure of electrical equipment.
A Class 1, Division 2 location is one in which volatile flammable liquids
or flammable gases or vapors are handled, processed or used, but in which
the liquids, vapors or gases will normally be confined within closed
containers or closed systems from which they can escape only in case of
accidental rupture or breakdown of such containers or systems or in the
case of abnormal operation of equipment; or in which ignitable
concentrations of gases or vapors are normally prevented by positive
mechanical ventilation and which might become hazardous through failure or
abnormal operation of the ventilating equipment; or that it adjacent to a
Class 1, Division 1 location and to which ignitable concentrations of
gases or vapors might occasionally be communicated unless such
communication is prevented by adequate positive pressure ventilation from
a source of clean air and effective safeguards against ventilation failure
are provided. Electrical conduits and their associated enclosures
separated from process fluids by a single seal or barrier shall be
classified as a Division 2 location if the outside of the conduit and
enclosures is a nonhazardous location.
A Class 2, Division 1 location is one (1) in which combustible dust is in
the air under normal operating conditions in quantities sufficient to,
produce explosive or ignitable mixtures; or (2) where mechanical failure
or abnormal operation of machinery or equipment might cause such explosive
or ignitable mixtures to be produced and might also provide a source of
ignition through simultaneous failure of electrical equipment, operation
of protection devices or from other causes: or (3) in which combustible
dusts of in electrically conductive nature may be present.
A Class 2, Division 2 location is one (1) in which combustible dust will
not normally be in suspension in the air in quantities sufficient to
produce explosive or ignitable mixtures and dust accumulations are
normally insufficient to interfere with normal operation of electrical
equipment of other apparatus; or (2) in which dust may be in suspension in
the air as a result of infrequent malfunctioning of handling or processing
equipment and dust accumulations resulting therefrom may be ignitable by
abnormal operation or failure of electrical equipment or other apparatus.
Under these standards, the following definitions apply. Pressurization is
the process of supplying an enclosure with clean air or an inert gas with
or without continuous flow at sufficient pressure to prevent the entrance
of combustible dusts and refers to Class 2 applications. Purging refers to
Class 1 applications and is the process of supplying an enclosure with
clean air or an inert gas at sufficient flow and positive pressure to
reduce to an acceptably safe level the concentration of any flammable gas
or vapor initially present and to maintain this safe level by positive
pressure with or without continuous flow. Type X purging reduces the
classification within an enclosure from Division 1 to nonhazardous. Type Y
purging reduces the classification within an enclosure from Division 1 to
Division 2. Type Z purging reduces the classification within an enclosure
from Division 2 to nonhazardous.
The following U.S. Pat. Nos. are representative of pressurization and
purging systems previously disclosed for use with various types of
electrical equipment;
Williamson U.S. Pat. No. 2,449,436 discloses a system for pressurizing an
apparatus containing volatile liquids with carbon dioxide and condensing
the vapor from the pressurizing gas.
Bernard et al U.S. Pat. No. 2,467,181 discloses a system for pressurizing
and purging an electric meter
Thayer et al U.S. Pat. No. 2,807,755 discloses a system for pressurizing an
electric switch box.
Pomon U.S. Pat. No. 2,816,678 discloses a system for pressurizing an
electric panel board to render it explosion-proof.
Kleinpeter U.S. Pat. No. 2,985,337 discloses a system for pressurizing an
electric enclosure having porous plates covering the discharge openings
from the enclosure.
Rickert et al U.S. Pat. No. 4,211,251 discloses an automatically controlled
system for pressurizing an electrical apparatus to protect it from
explosive gases or vapors.
Volker et al U.S. Pat. No. 4,537,043 discloses a system for pressurizing an
electrical apparatus with nitrogen and carbon dioxide to protect it from
explosive gases or vapors.
Hsieh U.S. Pat. No. 4,616,694 discloses a system for controlling a
ventilating system to protect electronic equipment from explosive gases or
vapors.
Williams U.S. Pat. No. 4,802,502 discloses an automatically controlled
system for pressurizing an electrical apparatus to protect it from
explosive gases or vapors.
SUMMARY OF THE INVENTION
It is therefore a general object of this invention to provide a control
system or apparatus for pressurization or purging of an enclosure to meet
NFPA Type Y and Type Z electrical equipment purging specifications.
Another object of the present invention is to provide a control system or
apparatus for pressurization or purging of an enclosure to meet NFPA Type
X electrical equipment purging specifications.
Another object of this invention is to provide a control system or
apparatus for purging and rapid exchange during start up of and enclosure
to meet NFPA Type Y and Type Z electrical equipment purging
specifications.
Another object of this invention is to provide a control system or
apparatus for purging and rapid exchange during start up of and enclosure
to meet NFPA Type X electrical equipment purging specifications.
Another object of this invention is to provide a control system or
apparatus for NFPA Type Y and Type Z electrical equipment enclosures
having a vent control valve and a manual inlet valve providing for rapid
exchange of purging gas to the electrical enclosure during start up.
Still another object of this invention to provide a control system or
apparatus for NFPA Type X electrical equipment enclosures having a vent
control valve and an automatic inlet valve providing for rapid exchange of
purging gas to the electrical enclosure during start up.
Still another object of this invention to provide a control system or
apparatus for rapid exchange during startup consisting primarily of a
valve and a spark arresting element designed to open at low pressure for
venting of rapid exchange purging gases from an electrical enclosure,
and/or for the venting of over pressurization resulting regulator failure
or operator error while preventing the escape of any sparks resulting from
failure of electrical equipment to meet NFPA type X, Y and Z electrical
equipment purging specifications, and further including a straight or
right angle mounting hub and a rain-proof cap to mount and protect the
valve and spark arresting element assembly.
Still another object of this invention is to provide a control system or
apparatus for pressurization of an enclosure to meet NFPA Type Y and Type
Z specifications having an indicator to measure enclosure pressure, a
regulator for control of the purging gas to the electrical enclosure and a
venturi providing constant flow past the enclosure indicator.
Yet another object of this invention is to provide a control system or
apparatus for pressurization of an enclosure to meet NFPA Type Y and Type
Z specifications having an indicator to measure enclosure pressure, a
regulator for control of the purging gas to the electrical enclosure and a
venturi providing constant flow past the enclosure indicator and a
pressure loss switch for activation of audible or visual alarms.
Yet another object of this invention is to provide a control system or
apparatus for pressurization of an enclosure to meet NFPA Type Y and Type
Z specifications having an indicator to measure enclosure pressure, a
filter/regulator to preset the rapid exchange pressure and flow rate of
the purging gas to the electrical enclosure, a rapid exchange pressure
gauge, an enclosure pressure valve for adjustment of the enclosed
pressure, a rapid exchange control valve for rapid exchange of purging gas
to the electrical enclosure during start-up and a venturi providing
constant flow past the enclosure indicator.
Yet another object of this invention is to provide a control system or
apparatus for pressurization of an enclosure to meet NFPA Type Y and Type
Z specifications having an indicator to measure enclosure pressure, a
filter/regulator to preset the rapid exchange pressure and flow rate of
the purging gas to the electrical enclosure, a rapid exchange pressure
gauge, an enclosure pressure valve for adjustment of the enclosed
pressure, a rapid exchange control valve for rapid exchange of purging gas
to the electrical enclosure during start-up and a venturi providing
constant flow past the enclosure indicator and a pressure loss switch for
activation of audible or visual alarms.
Yet another object of this invention is to provide a control system or
apparatus for pressurization of an enclosure to meet NFPA Type X
specifications having an indicator to measure enclosure pressure, a
regulator to control flow rate of the purging gas to the electrical
enclosure and a venturi providing constant flow past the enclosure
indicator and an electronic power control unit for control of power to the
enclosure.
A further object of this invention is to provide a control system or
apparatus for purging and rapid exchange of an enclosure to meet NFPA Type
X specifications having an indicator to measure enclosure pressure, a
filter/regulator to preset the rapid exchange pressure and flow rate of
the purging gas to the electrical enclosure, a rapid exchange pressure
gauge, an enclosure pressure valve for adjustment of the enclosed
pressure, a manual rapid exchange control valve for rapid exchange of
purging gas to the electrical enclosure during start-up and a venturi
providing constant flow past the enclosure indicator and an electronic
power control unit for control of power to the enclosure.
A further object of this invention is to provide a control system or
apparatus for purging and rapid exchange of an enclosure to meet NFPA Type
X specifications having an indicator to measure enclosure pressure, a
filter/regulator to preset the rapid exchange pressure and flow rate of
the purging gas to the electrical enclosure, a rapid exchange pressure
gauge, an enclosure pressure valve for adjustment of the enclosed
pressure, a semi-automatic rapid exchange control valve for rapid exchange
of purging gas to the electrical enclosure during start-up, a venturi
providing constant flow past the enclosure indicator and an electronic
power control unit for control of power to the enclosure.
A further object of this invention is to provide a control system or
apparatus for purging and rapid exchange of an enclosure to meet NFPA Type
X specifications having an indicator to measure enclosure pressure, a
filter/regulator to preset the rapid exchange pressure and flow rate of
the purging gas to the electrical enclosure, a rapid exchange pressure
gauge, an enclosure pressure valve for adjustment of the enclosed
pressure, an automatic rapid exchange control valve for rapid exchange of
purging gas to the electrical enclosure during start-up, a venturi
providing constant flow past the enclosure indicator and an electronic
power control unit for control of power to the enclosure.
Other objects of the invention will become apparent from time to time
throughout the specification and claims as hereinafter related.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 is a schematic view of a continuous pressurization or purging system
for electrical enclosures providing Type X pressurization or purging.
FIG. 2 is a front elevation of the control panel and apparatus thereon for
Type Y or Type Z pressurization or purging in the system shown in FIG. 1.
FIG. 3 is a rear elevation of the control panel shown in FIG. 2 showing the
control components and piping.
FIG. 4 is a front elevation of the control panel and apparatus thereon for
Type X pressurization or purging in the system shown in FIG. 1.
FIG. 5 is a rear elevation of the control panel shown in FIG. 4 showing the
control components and piping.
FIG. 6 is a view, in elevation, of the controller shown in FIG. 4 with the
cover removed.
FIG. 7 is a view, in front elevation, of the circuit board for the
controller shown in FIG. 4.
FIG. 8 is a view, in rear elevation, of the circuit board for the
controller shown in FIG. 4.
FIG. 9 is a detail view, in front elevation, of the LED digital read out
panel for the controller shown in FIG. 4.
FIGS. 10-14 are wiring diagrams for the circuit boards shown in FIGS. 7 and
8.
FIG. 15 is an exploded view of one of the spark arresting vents used in the
control apparatus and system comprising this invention.
FIG. 16 is a front elevation of the control panel and apparatus thereon,
without the pressure control switch or rapid exchange feature, for Type Z
pressurization or purging.
FIG. 17 is a rear elevation of the control panel shown in FIG. 16 showing
the control components and piping.
FIG. 18 is a front elevation of the control panel and apparatus thereon,
substantially as in FIG. 16 with pressure control switch, for Type Z
pressization or purging.
FIG. 19 is a rear elevation of the control panel shown in FIG. 18 showing
the control components and piping.
FIG. 20 is a front elevation of the control panel and apparatus thereon,
substantially FIG. 2 without the pressure control switch, for Type Z
pressurization or purging.
FIG. 21 is a rear elevation of the control panel shown in FIG. 20 showing
the control components and piping
FIG. 22 is a front elevation of the control panel and apparatus thereon,
substantially FIG. 4 and 5, without the solenoid valve, for Type X
pressurization or purging.
FIG. 23 is a rear elevation of the control panel shown in FIG. 22 showing
the control components and piping.
FIG. 24 is a front elevation of the control panel and apparatus thereon,
substantially FIG. 22 without the rapid exchange feature, for Type X
pressurization or purging.
FIG. 25 is a rear elevation of the control panel shown in FIG. 24 showing
the control components and piping.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
The preferred embodiments of this invention control purging of Type X, Y,
and Z systems. According to NFPA standards, a Class 1, Division 1 location
is one in which ignitable concentrations of flammable gases or vapors
exist under normal operating conditions; or in which ignitable
concentrations of such gases or vapors may exist frequently because of
repair or maintenance operations or because of leakage; or in which
breakdown or faulty operations of equipment or processes might release
ignitable concentrations of flammable gases or vapors and might also cause
simultaneous failure of electrical equipment. A Class 1, Division 2
location is one in which volatile flammable liquids or flammable gases or
vapors are handled, processed or used, but in which the liquids, vapors or
gases will normally be confined within closed containers or closed systems
from which they can escape only in case of accidental rupture or breakdown
of such containers or systems or in the case of abnormal operation of
equipment; or in which ignitable concentrations of gases or vapors are
normally prevented by positive mechanical ventilation and which might
become hazardous through failure or abnormal operation of the ventilating
equipment; or that it adjacent to a Class 1, Division 1 location and to
which ignitable concentrations of gases or vapors might occasionally be
communicated unless such communication is prevented by adequate positive
pressure ventilation from a source of clean air and effective safeguards
against ventilation failure are provided. Electrical conduits and their
associated enclosures separated from process fluids by a single seal or
barrier shall be classified as a Division 2 location if the outside of the
conduit and enclosures is a nonhazardous location.
In describing this invention, and its operation, the following definitions
apply. Pressurization is the process of supplying an enclosure with clean
air or an inert gas with or without continuous flow at sufficient pressure
to prevent the entrance of combustible dusts. Purging is the process of
supplying an enclosure with clean air or an inert gas at sufficient flow
and positive pressure to reduce to an acceptably safe level the
concentration of any flammable gas or vapor initially present and to
maintain this safe level by positive pressure with or without continuous
flow. Type X purging reduces the classification within an enclosure from
Division 1 to nonhazardous. Type Y purging reduces the classification
within an enclosure from Division 1 to Division 2. Type Z purging reduces
the classification within an enclosure from Division 2 to nonhazardous. In
the description of the preferred embodiments below, systems or apparatus
are described for Type X, Y and Z purging.
DESCRIPTION OF ONE PREFERRED EMBODIMENT
Referring to the drawings by numerals of reference, there is shown in FIGS.
1-3 an enclosure control system or apparatus 10 for Type Y or Z purging.
Protected enclosure 11 contains electrical apparatus (not shown) which is
to be protected from flammable gases or vapors. Enclosure 11 has a name
plate 12 advising that the enclosure is protected and not to be operated
unless the control system 10 is in proper operation. At the top of
enclosure 11, an exhaust or vent pipe 13 connected to enclosure protection
vent 14.
Vent 14 is preferably a Bebco EPV series 1-5 vent valve assembly having a
flap valve which opens at low pressure, as shown in FIG. 15. Vent 14 has a
mounting hub lock ring 170 and hub O-ring 171 for connection to mounting
hub 172. Base 175 has a threaded extension 173 for connection to mounting
hub 172 with vent assembly fasteners 174 interposed. Metal flap valve 176
in pivoted at pivot 177 and opens on flow of air or gas through the valve
assembly. Porous tubular screen 178 (which may be screen wire or a
foraminous metal tube) screens the assembly against insects and protects
against sparks. A cap plate 181 fits over the top of screen 178 and closes
its top opening. A cup shaped cover 179 fits over the assembly and is held
in place by cap bolts or screws 182. The materials of construction for
vent 14 are mostly aluminum for minimum weight and the valve 176 will open
at pressures below 1.0 in. H.sub.2 O, e.g. 0.5 in. and lower and up to
about 2.0 in.
Control system 10 has a purge control apparatus 17 connected by tubes 18
and 19 to protected enclosure 11 and also has tubes 20 and 21 connected
respectively to the source of purging gas and to exhaust via a venturi
outlet. Purge control apparatus 17 comprises supporting panel 22 on which
the various components are supported. At the top of panel 22 there is a
name plate 23 identifying the type of control, and an instruction plate 24
setting forth the sequence of operation.
At the upper left, there is an enclosure pressure indicator gauge 25 with
rapid exchange pressure gauge 26 and name plate 27 for the rapid exchange
pressure gauge supported adjacent thereto. Enclosure pressure indicator
gauge 25 is preferable a Dwyer series 2000 Magnahellic gauge designed for
measuring air or gas pressure in the range from 0-1.0 in. of water (see
U.S. Pat. Nos. 3,397,319; 3,862,416; 4,011,759; and 4,347,744). Rapid
exchange pressure gauge is preferably a NOSHOK gauge measuring inlet
pressures up to 100 p.s.i. or more. The handle for rapid exchange pressure
valve 28 and its name plate 29 are positioned just above rapid exchange
pressure gauge 26. The handle for enclosure pressure control valve 30 and
its name plate 31 are positioned just below enclosure pressure indicator
gauge 25. An explosion-proof pressure loss alarm switch 32 is located at
the bottom of panel 22. The wiring 33 for alarm switch 32 is seen at the
bottom of the switch. Alarm switch is preferably a Dwyer Series 1950
switch (see U.S. Pat. No. 3,566,060). The piping for the various valves
and gauges is seen on the rear of the panel 22 shown in FIG. 3.
A combination filter/regulator 34, preferably a Watts B55 Integral
Filter/Regulator, is mounted on the back of panel behind gauge 26 and is
connected to the gauge to measure inlet pressure from the source cf purge
gas. Inlet line 20 from the source of purge gas is connected to an opening
in the side of filter/regulator 34. The outlet from filter/regulator 34 is
connected to an ell 35 which is connected by tubing 36 to tee 37. One side
of tee 37 is connected by tubing 38 to the inlet side of rapid exchange
pressure valve 28 and the other side is connected by tubing 39 to the
inlet of enclosure pressure control valve 30. Valves 28 and 30 are
therefore connected in parallel. Valve 28 is preferably a Parker ball
valve and valve 30 a Parker needle valve.
The outlet from valve 30 is connected by tubing 40 and the outlet from
valve 28 by tubing 41 to opposite sides of a tee 42. The tee 42 is
connected to tubing 19 extending to protected enclosure 11. Return tubing
18 from protected enclosure 11 is connected to tee 43 connected in the
back of gauge 25. The other side of tee 43 is connected by tubing 44 to
one side of tee 45 which is connected by tubing 46 to alarm switch 32. The
other side of tee 45 is connected to outlet tubing 21 having a crimped
portion forming venturi outlet 47 for controlled leakage of purging gas
from the system. Alarm switch is connected to an alarm and to an automatic
shutdown relay (not shown) to give a signal and/or shut down the
electrical equipment if there is a loss of enclosure protection system
pressure.
OPERATION
The power to the protected enclosure 11 is initially off and the air supply
(purging gas) to inlet line 20 is turned on. Before operating the system,
the enclosure protection vent 14 and enclosure seal are carefully
inspected. Enclosure protection control valve 30 and rapid exchange
control valve are off. Filter/regulator 34 is set to maintain a selected
inlet pressure, e.g., 50 psig. Enclosure protection control valve 30 is
opened slowly until a safe pressure of 0.25 in. registers on gauge 25.
This is the operating pressure for the system. Then the knob for rapid
exchange control valve 28 is opened by counterclockwise rotation to apply
the full inlet pressure, e.g., 50 psig., to the system for a selected time
based on the size of the system. A rapid exchange time on small systems
may be 1.0 min. per cubic foot while very large systems may be timed at
1.0 min. for two or three cubic feet.
While the rapid exchange valve 28 is open, there is a rapid flow of purging
gas (compressed air) through enclosure 11 and out through enclosure
protection vent 14. After the selected time, valve 28 is closed. The
system will then drop in pressure to the 0.25 in. maintained by valve 30.
After observing that the 0.25 in. pressure is being maintained, the power
to the apparatus in the protected enclosure 11 may be turned on. Pressure
loss requires immediate attention which is insured by operation of low
pressure alarm switch 32 to operate the alarm and simultaneously
deenergize the apparatus in the protected enclosure 11.
DESCRIPTION OF ANOTHER PREFERRED EMBODIMENT
Referring to the drawings by numerals of reference, there is shown in FIG.
1 and FIGS. 4-9 an enclosure control system or apparatus 10 for Type X
purging. Protected enclosure 11 contains electrical apparatus (not shown)
which is to be protected from flammable gases or vapors. Enclosure 11 has
a name plate 12 advising that the enclosure is protected and not to be
operated unless the control system 10 is in proper operation. At the top
of enclosure 11, an exhaust or vent pipe 13 connected to enclosure
protection vent 14. Vent 14 is preferably a Bebco EPV series 1-5 vent
valve assembly having a flap valve which opens at low pressure.
Control system 10 has an automatic purge control apparatus 17 connected by
tubes 18 and 19 to protected enclosure 11 and also has tubes 20 and 21
connected respectively to the source of purging gas and to exhaust. Purge
control apparatus 17 comprises supportinc panel 50 on which the various
components are supported. At the top of panel 50 there is a name plate 51
identifying the type of control, and an instruction plate 52 setting forth
the sequence of operation.
At the upper right, there is an enclosure pressure indicator gauge 53 with
rapid exchange pressure gauge 54 and name plate 55 for the rapid exchange
pressure gauge supported adjacent thereto. Enclosure pressure indicator
gauge 53 is preferably a Dwyer series 2000 Magnahellic gauge designed for
measuring air or gas pressure in the range from 0-1.0 in. of water (see
U.S. Pat. Nos. 3,397,319; 3,862,416; 4,011,759; and 4,347,744). Rapid
exchange pressure gauge 54 is preferably a NOSHOK gauge measuring inlet
pressures up to 100 p.s.i. or more. The handle 56 for a rapid exchange
pressure valve and its name plate 57 are positioned just above rapid
exchange pressure gauge 54. The handle for enclosure pressure control
valve 58 and its name plate 59 are positioned just below enclosure
pressure indicator gauqe 53. An explosion-proof electrical power control
unit 60 is located at the bottom of panel 50. A LED start up status
schedule 61 is located just above control unit 60. Details of control unit
60 are shown in FIGS. 6-9. The piping for the various valves and gauges is
seen on the rear of the panel 50 shown in FIG. 5.
A combination filter/regulator 62, preferably a Watts B55 Integral
Filter/Regulator, is mounted on the back of panel behind gauge 54 and is
connected to the gauge to measure inlet pressure from the source of purge
gas. Inlet line 20 from the source of purge gas is connected to an opening
in the side of filter/regulator 62. The outlet from filter/regulator 62 is
connected by tubing 63 to tee 64. One side of tee 64 is connected by
tubing 63, to the inlet side of rapid exchange solenoid valve 66 and the
other side is connected by tubing 67 to the inlet to enclosure pressure
control valve 58. Valves 66 and 58 are therefore connected in parallel.
Valve 66 is a solenoid valve handling pressures up to 6,000 psig. with a
manual override by handle 56. Valve 58 is preferably a Parker needle
valve.
The outlet from solenoid valve 66 is connected by tubing 68 and the outlet
from valve 58 by tubing 69 to opposite sides of a tee 70. The tee 70 is
connected to tubing 19 extending to protected enclosure 11. Return tubing
18 from protected enclosure 11 is connected to tee 71 connected in the
back of gauge 53. The other side of tee 71 is connected by tubing 72 to
flame arrestor 73 and to electric power control unit 60 and is vented
through outlet tubing 21 having a crimped portion forming venturi outlet
74 for controlled leakage of purging gas from the system. Electric conduit
75 is connected to wire splice box 76 and by conduit 77 to connect the
wiring for rapid exchange solenoid valve 66. Details of the electric power
control unit 60 are shown in FIGS. 6-9 and described more fully below.
Electric power control unit 60 (FIGS. 4 and 6) comprises a housing 78 with
removable front cover 79 having a transparent panel 80 through which there
is seen an LED status indicator panel 81. A power mode selector switch 82
is located at the upper left of housing 78 for manual setting. In FIG. 6,
the circuit panels, shown in FIGS. 7 and 8, and LED panel 81, shown in
FIG. 9, have been removed to the level of the low alarm pressure switch
and supports 84 for the circuit panels. A voltage regulator heat sink
mounting base 85 is provided for connection to the voltage regulators on
one of the circuit panels. Flame arrestor and switch tubing tee assembly
86 connects to the rear of housing 78. The circuit panels and LED panel
are shown in FIGS. 6-9 and described below.
Circuit panel 87 (FIG. 7) is a power module mounted with 12 VDC voltage
regulator 88 and 5 VDC voltage regulator 89 positioned against heat sink
85 (FIG. 6). Panel 87 has a 10 pt terminal block 90 providing the wiring
connections for control unit 60 and a 2 pt terminal block 91 providing
wiring connections to the rapid exchange solenoid valve 66. The panel is
grounded through grounding lug 92 and the first terminal of terminal block
90. Terminals 2-10 of terminal block 90 are connected as follows:
#2--control unit 120 VAC (neutral) input, #3 Control unit--it control unit
120 VAC (hot) input, #4--enclosure power input channel A, #5 enclosure
power output channel A, #6-enclosure power input channel B, #7 enclosure
power output channel B, #8 alarm switch normally open, #9 alarm switch
common, #10 alarm switch normally closed. A power transformer 93 (120/220
VAC 50/60 Hz to 12 VDC) provides power for various circuits
Panel 87 has a 1 amp input fuse 94 and two 20 amp output fuses 95 and 96.
Diodes 97 provide relay back EMF protection. Diodes 98 are 12 VDC. power
rectifiers. Diodes 99 are AC line transient protectors. Diode 100 is a
reverse bias protector for voltage regulator 88 and diode 101 is a reverse
bias protector for voltage regulator 89. Capacitor 102 provides
unregulated 12 VDC power storage and capacitor 103 provides regulated 12
VDC power storage. Capacitor 104 is a 12 VDC high frequency decoupler for
voltage regulator 88 and capacitor 105 is a 5 VDC high frequency decoupler
for voltage regulator 89.
SPDT relay 106 controls solenoid valve 66. SPDT relays 107 and 108 control
power to the control unit 60. SPDT relay 109 controls the purge gas
pressure loss alarm Microswitch 110 is a pressure switch for operating at
a safe pressure of 0.10-0.15 in. water. Microswitch 111 is a pressure
switch for operating the solenoid valve 66 at pressure of 0.10-1.00 in.
water. Pin connector 112 provides the socket for the voltage input
selector. Pin connector 113 is the control unit board cable socket. Pin
connector 114 is the socket for the power mode selector switch. Panel 87
has logic module mounting posts 115 positioned to support the logic module
(FIG. 8).
Logic module panel 116 is mounted on mounting posts 115 above power module
panel 87 by screws 117. Pin connector 118 is the socket for a connection
cable interconnecting panels 87 and 116. A 6 pt terminal 119 provides
connections to intrinsically safe auxiliary devices, e.g., limited access
or gas detector switch, rapid excnange flow switch, or door or emergency
stop switch. Connections on terminal 119 are jumpered when not in use. Pin
terminal 120 is a serial test port.
A plurality of controllers provides various control functions.
Microcontroller 12'. provides the control unit logic circuit. An 8 bit
latch 122 is the microcontroller address latch. Eprom 123 provides control
unit program storage. Watch dog timer 124 is a microcontroller reset
controller. Latch controller 125 is an I/O decoder with lockout An 8 bit
latch 126 is the timer input latch for the EDT and SLT timers. An 8 bit
latch 127 is the timer input latch for the RET timer and mode selector
switch input latch. An 8 bit latch 128 is the power relay output latch. A
quad AND gate 129 provides a power relay lockout. A transistor array 130
is the LED driver for the LED panel. An 8 bit latch 131 is an auxiliary
input latch.
Capacitors 132 are oscillator bias protectors. Capacitors 133 and 134 are 5
VDC power filters Capacitors 135 are high frequency decouplers. FET
transistors 136 are power transistors for relays 106-109. Diodes 137-141
are intrinsic safe barrier diodes. Resistors 142-144 are intrinsic safe
barrier shunts. Resistor nets 145, 146 are pull-up resistors. Resistor net
147 provides LED current limiters. Resistor net 148 provides LED driver
pull-ups. Resistor net 149 provides intrinsic barrier latch pull-ups.
Three 5 ma fuses 150-152 are intrinsic safe barrier fuses.
Timing functions are carried out by crystal 153, a microcontroller clock,
and by a number of timing switches. EDT switch 154 is a rotary timer
switch controlling rapid exchange delay timing SLT switch 155 is a rotary
timer switch controlling solenoid latch timing. RET switch 156 is a rotary
switch controlling rapid exchange timing. Pin sockets 157 receive a
factory-set mode selector switch. Panel 116 has LED legend mounting ports
158 positioned to support the LED legend panel (FIG. 9).
LED legend panel 81 is mounted on mounting posts 158 above logic module
panel 116 by screws 160. Panel 81 has a plurality of lenses aligned above
the respective LEDs on panel 116 an carries legends (not shown) for the
functions indicated by the various lights. LED 161 is a flashing red light
(alarm) indicating safe pressure loss. LED 162 is a steady red light
indicating enclosure power off. LED 163 (and LED 163a in an optional
version) is a steady blue light indicating safe pressure detected. LED 164
is a steady yellow light indicating RET timer 156 running LED 165 is a
steady blue light indicating that rapid exchange pressure is detected. LED
165 is a steady green light indicating enclosure power is on. LED 166 is a
flashing green light indicating that power is by-passed, power latched.
OPERATION
The system requires a source of clean, instrumentquality, compressed air
containing no more than trace amounts of flammable vapors or gases, and
carefully regulated to a pressure in the range from 80 to 100 psi. If a
compressor is utilized, it must have its intake in a nonhazardous area.
Inert gas supply (compressed air must originate from a dedicated,
instrument-quality, comp-essed air header (1/2" pipe or larger) no more
than 20 feet from the protection system. The control unit 60 power source
must originate from a circuit breaker or fused disconnect which is
suitable for the hazardous area in which it is installed. Source should be
uninterrupted and within 50 ft. of the protection system.
In setting up the system the following procedure is followed. First, ensure
that the enclosed pressure control valve 58 is fully closed. Them connect
the inert gas (compressed air) supply and set tne rapid exchange injection
system to 60 psi. minimum by adjusting the filter/regulator 62. A test
gauge or manometer is then connected to the enclosure 11 for measurement
of 0-5 in. (water) pressure. Check the operation of enclosure protection
vent valves 14 carefully. Open enclosure protection valve 58 slowly and
set enclosure protection indicator 53 to a "safe" 0.25 in. Using manual
override handle 56, open rapid exchange valve 66 to check that vent valves
14 open. Readjust regulator 62 to 60 psi. maximum while inducing rapid
exchange flow through valve 66 until the test gauge reads 2-3 in. and does
not fluctuate. Then close enclosure pressure control valve 58.
Examine the start-up instructions name plate and the LED panel name plate
and follow instructions carefully. Set the RET timer dial 156 with a
screwdriver to the specified setting, usually 1 minute per cubic foot of
enclosure for a minimum time of five minutes. Set the dial to 0, each
position of the dial adding five minutes Install and tighten cover of
control unit 60. Turn mode selector switch 82 OFF and energize power to
the unit 60. Power to alarm system is withheld during testing. Then, turn
power mode switch 82 to ON which initiates the LED self test. Each LED
should illuminate fully for two seconds, then all LEDs should turn off
except power off steady red and alarm activated flashing red.
Turn control valve 58 slowly to set enclosed pressure indicator 53 to a
"safe" 0.25 in. pressure. Check for a 0.10-0.15 in. trip point by slowly,
adjusting the pressure in that range. The Safe Pressure LED 163 and EDT
timer will turn on when the pressure reaches the trip point. Rapid
exchange solenoid valve 66 will engage automatically after the set time
out of timer operation. Immediately, recheck for satisfactory operation of
enclosure vent valves 14. The Rapid Exchange and Timer Activated LEDs
should be on and the SLT timer will be running. Check to trip point by
turning control unit switch off and on. The Rapid Exchange and Timer
Activated LEDs should not turn on until the valve is more than half open.
Starting again, allow the system to run through EDT, SLT and RET timer
cycles and which for the solenoid valve 66 to deenergize. The valve should
be able to shut off without disturbing the status of the Safe Pressure
LED. Having ensured that the Safe Pressure and Rapid Exchange Pressure
Switches and LED indicators are functioning properly, continue with the
start-up procedure through a complete cycle, to ensure that the system
function properly through all phases of operation. At the end of the
set-up procedure, remove the test equipment and proceed with normal
start-up of operations.
The start-up of the system used in the set-up procedure and in normal
operation is as follows. First, check the operation of enclosure
protection vent valves 14 carefully to ensure proper operation. Then, turn
the power mode selector switch 82 to the ON position and witness the LED
self test. Each LED should illuminate fully for two seconds, then all LEDs
should turn off except power off steady red and alarm activated flashing
red. Turn enclosure pressure control valve 58 slowly to set enclosed
pressure indicator 53 to a "safe" 0.25 in. pressure Power Off LED and Safe
Pressure LED and EDT time should turn on Rapid Exchange Solenoid Valve 66
will energize automatically when EDT Timer Cycle is completed. Then check
again to see that vent valves 14 open properly.
Rapid Exchange and Timer Activated LEDs should now be on and the SLT Timer
Cycle will begin. If the Safe Pressure or Rapid Exchange LEDs blink or
flicker during this operation, the system will reset the RET Timer. When
SLT Cycle is completed, the RET Timer will start. Standby during RET Timer
Cycle until control unit 60 energizes power. Safe Pressure and Rapid
Exchange LEDs should stay on. Timer activated LED should turn off and
Power On LED should turn on. At the same time, the Rapid Exchange Valve 66
should deenergize and Rapid Exchange LED should turn off. Check that the
Enclosure Pressure indicator 53 maintains a "safe" 0.25 in. pressure
(readjusting if necessary) before leaving the system unattended.
A THIRD PREFERRED EMBODIMENT
Referring to the drawings by numerals of reference, there is shown in FIGS.
1-3 an enclosure control system or apparatus 10 for Type Z purging.
Protected enclosure 11 contains electrical apparatus (not shown) which is
to be protected from flammable gases or vapors. Enclosure 11 has a name
plate 12 advising that the enclosure is protected and not to be operated
unless the control system 10 is in proper operation. At the top of
enclosure 11, an exhaust or vent pipe 13 connected to enclosure protection
vent 14, preferably a Bebco EPV series 1-5 vent valve assembly having a
flap valve which opens at low pressure, as shown in FIG. 15 and described
above.
A purge control apparatus 200 (FIGS. 16 17) is substituted in the system
shown in FIG. 1 and is connected respectively to the source of purging gas
and to exhaust via a venturi outlet. Purge control apparatus 200 comprises
supporting panel 201 on which the various components are supported. At the
top of panel 201 there is a name plate 202 identifying the type of
control. An instruction plate 204 sets forth the sequence of operation.
At the upper right, there is an enclosure pressure indicator gauge 207.
Enclosure pressure indicator gauge 207 is preferable a Dwyer series 2000
Magnahellic gauge designed for measuring air or gas pressure in the range
from 0-1.0 in. of water (see U.S. Pat. Nos. 3,397,319; 3,862,416;
4,011,759; and 4,347,744). The handle for enclosure pressure control valve
205 and its name plate 206 are positioned to the left of enclosure
pressure indicator gauge 25.
A regulator 208 is mounted on the back of panel behind pressure valve 205.
Inlet line 209 from the source of purge gas is connected to an opening in
the top of regulator 208. The outlet from regulator 208 is connected to
enclosure pressure supply 210. Return tubing 211 from the protected
enclosure is connected to the back of gauge 207 and to outlet tubing
having a crimped portion forming venturi outlet 212 for controlled leakage
of purging gas from the system. The apparatus is like that shown in FIGS.
2, 3, but without the rapid/exchange valve, pressure alarm switch and
filter/regulator.
OPERATION
The power to the protected enclosure is initially off and the air supply
(purging gas) to the inlet line is turned on. Before operating the system,
the enclosure protection vent 14 and enclosure seal are carefully
inspected. Regulator 208 is set to maintain a safe pressure of 0.25"
H.sub.2 O by slowly opening enclosure protection control valve 205 until
safe pressure registers on gauge 207. This is the operating pressure for
the system. The system is maintained at the 0.25 in. by valve 207. After
observing that the 0.25 in. pressure is being maintained, the power to the
apparatus in the protected enclosure may be turned on.
A FOURTH PREFERRED EMBODIMENT
Referring to the drawings by numerals of reference, there is shown in FIGS.
1-3 an enclosure control system or apparatus 10 for Type Z purging.
Protected enclosure 11 contains electrical apparatus (not shown) which is
to be protected from flammable gases or vapors. Enclosure 11 has a name
plate 12 advising that the enclosure is protected and not to be operated
unless the control system 10 is in proper operation. At the top of
enclosure 11, an exhaust or vent pipe 13 connected to enclosure protection
vent 14, preferably a Bebco EPV series 1-5 vent valve assembly having a
flap valve which opens at low pressure, as shown in FIG. 15 and described
above.
A purge control apparatus 215 is substituted in the system shown in FIG. 1
and is substantially that shown in FIGS. 16 17 with the addition of a low
pressure control or alarm valve. (FIGS. 18 & 19) Purge control apparatus
215 is connected respectively to the source of purging gas and to exhaust
via a venturi outlet. Purge control apparatus 215 comprises supporting
panel 216 on which the various components are supported. At the top of
panel 216 there is a name plate 217 identifying the type of control. An
instruction plate 218 sets forth the sequence of operation
At the upper right, there is an enclosure pressure indicator gauge 221.
Enclosure pressure indicator gauge 221 is preferably a Dwyer series 2000
Magnahellic gauge designed for measuring air or gas pressure in the range
from 0-1.0 in. of water (see U.S. Pat. Nos. 3,397,319; 3,862,416;
4,011,759; and 4,347,744). The handle for enclosure pressure control valve
219 and its name plate 220 are positioned to the left of enclosure
pressure indicator gauge 221. An explosion-proof pressure loss alarm
switch 222 is located at the bottom of panel 216. The wiring 233 for alarm
switch 222 is seen at the bottom of the switch. Alarm switch is preferably
a Dwyer Series 1950 switch (see U.S. Pat. No. 3,566,060). The piping for
the various valves and gauges is seen on the rear of the panel 216 shown
in FIG. 19.
A regulator 224 is mounted on the back of panel behind pressure valve 219.
Inlet line 225 from the source of purge gas is connected to an opening in
the top of regulator 224. The outlet from regulator 224 is connected to
enclosure pressure supply 226. Return tubing 227 from the protected
enclosure is connected to the back of gauge 223 and to outlet tubing 228
leading to tee 229 with tubing 230 extending therefrom having a crimped
portion forming venturi outlet 231 for controlled leakage of purging gas
from the system. The other side of tee 229 is connected by tubing 232 to
pressure loss alarm switch 222, as in FIGS. 2 & 3. Alarm switch is
connected to an alarm and to an automatic shutdown relay (not shown) to
give a signal and/or shut down the electrical equipment if there is a loss
orenclosure protection system pressure.
OPERATION
The power to the protected enclosure is initially off and the air supply
(purging gas) to the inlet line is turned on. Before operating the system,
the enclosure protection vent 14 and enclosure seal are carefully
inspected. Regulator 208 is set to maintain a safe pressure of
0.25"H.sub.2 O by slowly opening enclosure protection control valve 205
until safe pressure registers on gauge 207. This is the operating pressure
for the system. The system is maintained at the 0.25 in. by valve 205.
After observing that the 0.25 in. pressure is being maintained, the power
to the apparatus in the protected enclosure may be turned on. Pressure
loss requires immediate attention which is insured by operation of low
pressure alarm switch 222 to operate the alarm and/or simultaneously
deenergize the apparatus in the protected enclosure 11.
DESCRIPTION OF A FIFTH PREFERRED EMBODIMENT
Referring to the drawings by numerals of reference, there is shown in FIGS.
1-3 an enclosure control system or apparatus 10 for Type Y or Z purging.
Protected enclosure 11 contains electrical apparatus (not shown) which is
to be protected from flammable gases or vapors. Enclosure 11 has a name
plate 12 advising that the enclosure is protected and not to be operated
unless the control system 10 is in proper operation. At the top of
enclosure 11, an exhaust or vent pipe 13 connected to enclosure protection
vent 14. Vent 14 is preferably a Bebco EPV series 1-5 vent valve assembly
having a flap valve which opens at low pressure, as shown in FIG. 15 and
described above
Referring to FIGS. 20 21, a purge control apparatus 235 is substituted in
the system shown in FIG. 1 and is connected respectively to the source of
purging gas and to exhaust via a venturi outlet. Purge control apparatus
235 comprises supporting panel 236 on which the various components are
supported. At the top of panel 236 there is a name plate 237 identifying
the type of control An instruction plate 238 sets forth the sequence of
operation.
Below instruction plate 238, there is an enclosure pressure indicator gauge
241 with rapid exchange pressure gauge 244 and name plate 245 for the
rapid exchange pressure gauge supported adjacent thereto. Enclosure
pressure indicator gauge 241 is preferable a Dwyer series 2000 Magnahellic
gauge designed for measuring air or gas pressure in the range from 0-1.0
in. of water (see U.S. Pat. Nos. 3,397,319; 3,862,416; 4,011,759; and
4,347,744). Rapid exchange pressure gauge 244 is preferably a NOSHOK gauge
measuring inlet pressures up to 100 p.s.i. or more.
The handle for rapid exchange pressure valve 242 and its name plate 243 are
positioned just above rapid exchange pressure gauge 26. The handle for
enclosure pressure control valve 239 and its name plate 240 are positioned
just below enclosure pressure indicator gauge 241. The apparatus is
essentially that of FIGS. 2 & 3 without the explosion-proof pressure loss
alarm switch.
A combination filter/regulator 246, preferably a Watts B55 Integral
Filter/Regulator, is mounted on the back of panel 236 behind gauge 244 and
is connected to the gauge to measure inlet pressure from the source of
purge gas. Inlet line 20 from the source of purge gas is connected to an
opening in the side of filter/regulator 246. The outlet from
filter/regulator 246 is connected to an ell 248 which is connected by
tubing 249 to tee 250. One side of tee 250 is connected by tubing 251 to
the inlet side of rapid exchange pressure valve 242 and the other side is
connected by tubing 252 to the inlet of enclosure pressure control valve
239. Valves 239 and 242 are therefore connected in parallel.
The outlet from valve 239 is connected by tubing 253 and the outlet from
valve 242 by tubing 254 to opposite sides of a tee 255. The tee 255 is
connected to tubing 19 extending to protected enclosure 11. Return tubing
18 from protected enclosure 11 is connected to tee 256 connected in the
back of gauge 241. The other side of tee 256 is connected by tubing 21 a
crimped portion forming venturi outlet 258 for controlled leakage of
purging gas from the system.
OPERATION
The power to the protected enclosure is initially off and the air supply
(purging gas) to the inlet line is turned on Before operating the system,
the enclosure protection vent 14 and enclosure seal are carefully
inspected. Filter/regulator 246 is set to maintain a selected inlet
pressure, e.g., 50 psig. Enclosure protection control valve 239 is opened
slowly until a safe pressure of 0.25 in. registers on gauge 241. This is
the operating pressure for the system
The system is maintained at the 0.25 in. by valve 239. After observing that
the 0.25 in. pressure is being maintained, then the knob for rapid
exchange control valve 242 is opened by counterclockwise rotation to apply
the full inlet pressure, e.g., 50 psig., to the system for a selected time
based on the size of the system. A rapid exchange time on small systems
may be 1.0 min. per cubic foot while very large systems may be timed at
1.0 min. for two or three cubic feet.
While the rapid exchange valve 242 is open, there is a rapid flow of
purging gas (compressed air) through enclosure 11 and out through
enclosure protection vent 14. After the selected time, valve 242 is closed
The system will then drop in pressure to the 0.25 in. maintained by valve
239. After observing that the 0.25 in. pressure is being maintained, the
power to the apparatus in the protected enclosure 11 may be turned on.
DESCRIPTION OF A SIXTH PREFERRED EMBODIMENT
Referring to the drawings by numerals of reference, there is shown in FIG.
1 and FIGS. 22-23 another enclosure control system or apparatus 10 for
Type X purging. Protected enclosure 11 contains electrical apparatus (not
shown) which is to be protected from flammable gases or vapors. Enclosure
1 has a name plate 12 advising that the enclosure is protected and not to
be operated unless the control system 10 is in proper operation. At the
top of enclosure 11, an exhaust or vent pipe 13 connected to enclosure
protection vent 14. Vent 14 is preferably a Bebco EPV series 1-5 vent
valve assembly having a flap valve which opens at low pressure. Vent 14 is
preferably a Bebco EPV series 1-5 vent valve assembly having a flap valve
which opens at low pressure, as shown in FIG. 15 and described above.
A purge control apparatus 260 is substituted in the system shown in FIG. 1
and is connected respectively to the source of purging gas and to exhaust
via a venturi outlet. Purge control apparatus 260 comprises supporting
panel 261 on which the various components are supported. At the top of
panel 261 there is a name plate 262 identifying the type of control. An
instruction plate 263 sets forth the sequence of operation.
At the upper right, there is an enclosure pressure indicator gauge 264 with
rapid exchange pressure gauge 265 and name plate 266 for the rapid
exchange pressure gauge supported adjacent thereto. Enclosure pressure
indicator gauge 264 is preferably a Dwyer series 2000 Magnahellic gauge
designed for measuring air or gas pressure in the range from 0-1.0 in. of
water (see U.S. Pat. Nos. 3,397,319; 3,862,416; 4,011,759; and 4,347,744).
Rapid exchange pressure gauge 265 is preferably a NOSHOK gauge measuring
inlet pressures up to 100 p.s.i. or more.
The handle for a rapid exchange pressure valve 267 and its name plate 268
are positioned just above rapid exchange pressure gauge 264. The handle
for enclosure pressure control valve 269 and its name plate 270 are
positioned just below enclosure pressure indicator gauge 265. An
explosion-proof electrical power control unit 271 is located at the bottom
of panel 261. Details of control unit 271 are shown in FIGS. 6-9 with
minor obvious modifications to conform to the omission0n of the solenoid
control valve. The piping for the various valves and gauges is seen on the
rear of the panel 261 shown in FIG. 23.
A combination filter/regulator 272, preferably a Watts B55 Integral
Filter/Regulator, is mounted on the back of panel 261 behind gauge 265 and
is connected to the gauge to measure inlet pressure from the source of
purge gas. Inlet line 20 from the source of purge gas is connected to an
opening in the side of filter/regulator 272. The outlet from
filter/regulator 272 is connected by tubing 274 to tee 275. One side of
tee 275 is connected by tubing 276 to the inlet side of rapid exchange
valve 267 and the other side is connected by tubing 278 to the inlet to
enclosure pressure control valve 269. Valves 269 and 267 are therefore
connected in parallel. Valve 267 is a manual valve operated by a handle as
shown. Valve 269 is preferably a Parker needle valve.
The outlet from valve 267 is connected by tubing 279 and the outlet from
valve 269 by tubing 280 to opposite sides of a tee 281. The tee 281 is
connected to tubing 19 extending to protected enclosure 11. Return tubing
18 from protected enclosure 11 is connected to tee 282 connected in the
back of gauge 264. The other side of tee 282 is connected by tubing 283 to
tee 284. The other side of tee 284 is connected to electric power control
unit 271 and is vented through outlet tubing 21 having a crimped portion
forming venturi outlet 286 for controlled leakage of purging gas from the
system. Electric conduit is connected to the electric power control unit
271 details of which are shown in FIGS. 6-9 and described more fully
above. Control unit 271 is essentially control unit 60 modified to operate
without the solenoid valve 66.
OPERATION
The system requires a source of clean, instrument quality, compressed air
containing no more than trace amounts of flammable vapors or gases, and
carefully regulated to a pressure in the range from 80 to 100 psi. If a
compressor is utilized, it must have its intake in a nonhazardous area.
Inert gas supply (compressed air) must originate from a dedicated,
instrument-quality, compressed air header (1/2" pipe or larger) no more
than 20 feet from the protection system. The control unit 271 power source
must originate from a circuit breaker or fused disconnect which is
suitable for the hazardous area in which it is installed. Source should be
uninterrupted and within 50 ft. of the protection system.
In setting up the system, the following procedure is followed. First,
ensure that the enclosed pressure control valve is fully closed. Then
connect the inert gas (compressed air) supply and set the rapid exchange
injection system to 60 psi. minimum by adjusting the filter/regulator. A
test gauge or manometer is then connected to the enclosure for measurement
of 0-5 in. (water) pressure. Check the operation of enclosure protection
vent valves carefully. Open the enclosure protection valve slowly and set
enclosure protection indicator to a "safe" 0.25 in. Open the rapid
exchange valve to check that the vent valves open. Readjust the
filter/regulator 272 to 60 psi. maximum while inducing rapid exchange flow
through valve 267 until the test gauge reads 2-3 in. and does not
fluctuate. Then close enclosure pressure control valve. The electronic
control unit is semi-automatic and operates substantially as described for
FIGS. 7 & 8 except that the automatic solenoid control valve 66 is
omitted. In this embodiment, the LEDS 161-167 are for the functions (161)
pressure loss alarm, (162) enclosure power off, (163) safe pressure
detected, (164) exchange timer activated, (165) rapid exchange detected,
(166) enclosure power on, and (167) control unit bypassed.
DESCRIPTION OF A SEVENTH PREFERRED EMBODIMENT
Referring to the drawings by numerals of reference, there is shown in FIG.
1 and FIGS. 24-25 another enclosure control system or apparatus 10 for
Type X purging. Protected enclosure 11 contains electrical apparatus (not
shown) which is to be protected from flammable gases or vapors. Enclosure
11 has a name plate 12 advising that the enclosure is protected and not to
be operated unless the control system 10 is in proper operation. At the
top of enclosure 11, an exhaust or vent pipe 13 connected to enclosure
protection vent 14. Vent 14 is preferably a Bebco EPV series 1-5 vent
valve assembly having a flap valve which opens at low pressure Vent 14 is
preferably a Bebco EPV series 1-5 vent valve assembly having a flap valve
which opens at low pressure, as shown in FIG. 15 and described above.
A purge control apparatus 290 is substituted in the substituted in the
system shown in FIG. 1 and is connected respectively to the source of
purging gas and to exhaust via a venturi outlet. Purge control apparatus
290 comprises supporting panel 291 on which the various components are
supported. At the top of panel 291 there is a name plate 292 identifying
the type of control. An instruction plate 293 sets forth the sequence of
operation.
At the upper right, there is an enclosure pressure indicator gauge 294.
This embodiment omits the rapid exchange function and associated
apparatus. Enclosure pressure indicator gauge 264 is preferably a Dwyer
series 2000 Magnahellic gauge designed for measuring air or gas pressure
in the range from 0-1.0 in. of water (see U.S. Pat. Nos. 3,397,319;
3,862,416; 4,011,759; and 4,347,744).
The handle for enclosure pressure control valve 299 and its name plate 300
are positioned to the left of enclosure pressure indicator gauge 294. An
explosion-proof electrical power control unit 301 is located at the bottom
of panel 291. Details of control unit 301 are shown in FIGS. 6-9 with
minor obvious modifications to conform to the omission of the solenoid
control valve and the rapid exchange function. The piping for the various
valves and gauges is seen on the rear of the panel 291 shown in FIG. 25.
A regulator 302 is mounted on the back of panel 291 behind valve 299. Inlet
line 20 from the source of purge gas is connected to an opening in the top
of regulator 302. The outlet from regulator 302 is connected to line 19.
Return tubing 18 from protected enclosure 11 is connected to tee 312
connected in the back of gauge 294. The other side of tee 312 is connected
by tubing 313 to tee 314. The other side of tee 314 is connected to
electric power control unit 301 and is vented through outlet tubing 21
having a crimped portion forming venturi outlet 316 for controlled leakage
of purging gas from the system. Electric conduit is connected to the
electric power control unit 301 details of which are shown in FIGS. 6-9
and described more fully above. Control unit 301 is essentially control
unit 60 modified to operate without the solenoid valve 66 and the rapid
exchange function. In this embodiment, the LEDS 161-167 are for the
functions (161) pressure loss alarm, (162) enclosure power off, (163) safe
pressure detected, (164) exchange timer activated, (165) rapid exchange
detected (used only where apparatus is used in Class 1 areas), (166)
enclosure power on, and (167) control unit bypassed.
OPERATION
The system requires a source of clean, instrument-quality, compressed air
containing no more than trace amounts of flammable vapors or gases, and
carefully regulated to a pressure in the range from 80 to 100 psi. If a
compressor is utilized, it must have its intake in a nonhazardous area.
Inert gas supply (compressed air) must originate from a dedicated,
instrument-quality, compressed air header (1/2" pipe or larger) no more
than 20 feet from the protection system. The control unit 301 power source
must originate from a circuit breaker or fused disconnect which is
suitable for the hazardous area in which it is installed. Source should be
uninterrupted and within 50 ft. of the protection system
In setting up the system, the following procedure is followed. First,
ensure that the enclosed pressure control valve is fully closed. Then
connect the inert gas (compressed air) supply. Check the operation of
enclosure protection vent valves (if used) carefully. Open the enclosure
protection valve slowly and set enclosure protection indicator to a "safe"
0.25 in. The electronic control unit is semi-automatic and operates
substantially as described for FIGS. 7 8 except that the automatic
solenoid control valve 66 and rapid exchange function are omitted.
While this invention has been fully and completely described with special
emphasis on two preferred embodiments, it should be understood that within
the scope of the appended claims this invention may be practiced otherwise
than as specifically described.
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