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United States Patent |
5,101,693
|
|
April 7, 1992
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Insulation cutting and stripping tool
Abstract
A tool for stripping tubular insulation off of a wire without contacting
the wire comprises a hollow body in the shape of a pistol having a nose at
one end with an aperture upon a longitudinal axis, adapted to axially
receive an insulated wire to be stripped, a pistol grip and a trigger
pivotally mounted within the body, which includes a fixed jaw. An upper
jaw overlies the fixed jaw, extends into and is pivotally mounted upon the
body and terminates in a jaw arm. A resilient wire stripper is operably
nested and retained between the jaws and includes a pair of opposed
outwardly biased support arms terminating in a pair of opposed spaced
transversely slotted blade mounting heads with co-planar blades secured
within the heads having opposed semi-circular openings at their meeting
edges of a radius slightly greater than the radius of the wire. A cam upon
the trigger is arranged adjacent to the jaw arm so that initial manual
retraction of the trigger moves the cam to operatively engage the jaw arm
for pivotally closing the movable jaw relative to the fixed jaw with the
blades cutting through the insulation.
Inventors:
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Chambers Arthur E. (Wyandotte, MI)
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Assignee:
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Alco Industries, Inc. (Valley Forge, PA)
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Appl. No.:
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740224 |
Filed:
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August 5, 1991 |
Current U.S. Class: |
81/9.43; 81/9.41 |
Intern'l Class: |
H02G 001/12 |
Field of Search: |
81/9.4,9.41,9.42,9.43
30/90.4,91.1
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References Cited
U.S. Patent Documents
2601797 | Jul., 1952 | Holt | 81/9.
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3336666 | Aug., 1967 | Calkin | 30/90.
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4395928 | Aug., 1983 | Umdin et al. | 81/9.
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4627314 | Dec., 1986 | Wiebe et al. | 81/9.
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4768404 | Sep., 1988 | Biegasnki | 81/9.
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Primary Examiner: Watts; Douglas D.
Attorney, Agent or Firm: Gossett; Dykema
Claims
I claim:
1. A tool for stripping tubular insulation off of a central wire without
contacting the wire comprising a hollow body in the general shape of a
pistol having a nose at one end with an aperture arranged upon a
longitudinal axis, adapted to axially receive an insulated wire to be
stripped, a pistol grip and a trigger pivotally mounted within said body;
said body including a fixed jaw at said one end;
there being a corresponding cut away portion in said body adjacent said
fixed jaw;
an upper jaw overlying said fixed jaw, extending into and pivotally mounted
upon said body, and at one end terminating in a jaw arm;
an elongated wire stripper of resilient material having an apertured yoke
at one end, a pair of opposed outwardly biased support arms extending from
said yoke with said arms terminating in a pair of opposed spaced
transversely slotted blade mounting heads;
co-planar blades secured within said heads respectively with opposed
semi-circular openings at their meeting edges of a radius slightly greater
than the radius of said wire;
said wire stripper being operably nested and retained between said jaws;
a cam upon said trigger arranged adjacent said jaw arm;
initial manual retraction of said trigger moving said cam operably engaging
said jaw arm and pivotally closing the movable jaw relative to said fixed
jaw, with said blades at said openings cutting through said insulation;
a cam lever at one end pivotally mounted within said body;
a pull rod at its opposite ends pivotally connected to said stripper yoke
and to the other end of said cam lever respectively; and
cooperating cam means between said trigger and cam lever;
successive additional retraction of said trigger retracting said stripper
and axially separating the severed insulation from said wire.
2. In the insulation stripper of claim 1, further comprising said body,
including a pair of opposed symmetrical molded body halves upon opposite
sides of a plane passing through said axis;
a plurality of opposed apertured bosses in said body halves, adjacent its
opposite ends, adjacent the top and bottom of said pistol grip and
intermediate the ends of said body; and
a plurality of transverse fasteners extending through said bosses for
pivotally mounting said upper jaw, pivotally and adjustably mounting said
trigger and for fixedly interconnecting said body halves respectively.
3. In the insulation stripper of claim 2, further comprising said body
halves together defining said fixed jaw.
4. In the insulation stripper of claim 1, further comprising a wire stop
transversely mounted upon one of said stripper arms and adjustably secured
thereto along its length at a preset distance from one blade mounting head
and arranged in the path of axial assembly of said body nose relative to a
wire to be stripped, so that the length of the stripped portion
corresponds to said preset distance.
5. In the insulation stripper of claim 4, further comprising there being
elongated outwardly directed anchor groves upon opposite sides of said one
stripper arm, said stop being of concave/convex shape with inturned
angular ends slidably and frictionally positioned within said groves for
longitudinal adjustment of said stop upon said arm.
6. A tool for stripping tubular insulation off of a central wire without
contacting the wire comprising a hollow body in the general shape of a
pistol having a nose at one end with an aperture arranged upon a
longitudinal axis, adapted to axially receive an insulated wire to be
stripped, a pistol grip and a trigger pivotally mounted within said body;
said body including a fixed jaw at said one end;
there being a corresponding cut away portion in said body adjacent said
fixed jaw;
an upper jaw overlying said fixed jaw, extending into and pivotally mounted
upon said body, and at one end terminating in a jaw arm;
an elongated wire stripper of resilient material having an apertured yoke
at one end, a pair of opposed outwardly biased support arms extending from
said yoke with said arms terminating in a pair of opposed spaced
transversely slotted blade mounting heads;
co-planar blades secured within said heads respectively with opposed
semi-circular openings at their meeting edges of a radius slightly greater
than the radius of said wire;
said wire stripper being operably nested and retained between said jaws;
and
a cam upon said trigger arranged adjacent said jaw arm;
initial manual retraction of said trigger moving said cam operably engaging
said jaw arm and pivotally closing the movable jaw relative to said fixed
jaw, with said blades at said openings cutting through said insulation.
7. In the insulation stripper of claim 6, further comprising said body
including a pair of opposed symmetrical molded body halves upon opposite
sides of a plane passing through said axis;
a plurality of opposed apertured bosses in said body halves, adjacent its
opposite ends, adjacent the top and bottom of said pistol grip and
intermediate the ends of said body; and
a plurality of transverse fasteners extending through said bosses for
pivotally mounting said upper jaw, pivotally and adjustably mounting said
trigger and for fixedly interconnecting said body halves respectively.
8. In the insulation stripper of claim 6, further comprising a wire stop
transversely mounted upon one of the stripper arms and adjustably secured
thereto along its length at a preset distance from one blade mounting head
and arranged in the path of axial assembly of said body nose relative to a
wire to be stripped, so that the length of the stripped portion
corresponds to said preset distance.
9. In the insulation stripper of claim 6, further comprising there being
elongated outwardly directed anchor grooves upon opposite sides of said
one stripper arm, said stop being of concave/convex shape with inturned
angular ends slidably and frictionally positioned within said groves for
longitudinal adjustment of said stop upon said arm.
10. In the insulation stripper of claim 1, further comprising said
cooperating cam means including a trigger arm on and extending from said
trigger; and
an arcuate cam arm on and connected to said cam lever, said trigger arm
operably engaging said cam arm for rotating said cam lever and retracting
said pull rod.
11. In the insulation stripper of claim 10, further comprising an elongated
leaf spring anchored within said grip and having one arm bearing against
and yieldably biasing said cam lever to a normal first position, yieldably
resisting its movement to a second position, and after manual release of
said trigger returning said cam lever pull rod and wire stripper to their
first positions.
12. In the insulation stripper of claim 6, further comprising the end of
said cam arm operably engaging said trigger adjacent its pivot mounting,
said spring and cam lever normally biasing said trigger to a normally
advanced position, said upper jaw being normally opened.
13. In the insulation stripper of claim 1, further comprising said jaw arm
including a pair of spaced arm extensions at one end thereof; and
there being a corresponding pair of laterally spaced cams upon said trigger
respectively underlying and in engagement with said arm extensions.
14. In the insulation stripper of claim 1, further comprising, the pivot
mounting of said trigger including a trigger pivot bolt having a second
longitudinal axis transverse to and displaced from said first axis, and
extending transversely through said body and secured thereto; and
a central trigger mount on said bolt arranged upon an axis eccentric to
said second axis, rotation of said pivot bolt relative to said body
through a limited arc, modifying the center distance between the trigger
cam and said jaw arm, for preselecting the rotative cutting arc of said
upper jaw.
15. In the insulation stripper of claim 14, further comprising said pivot
bolt including a pair of pivot hubs adjacent its opposite ends supported
upon said body, one of said hubs being knurled for increased frictional
engagement with said body; and
said bolt including a nut when partly unthreaded providing lateral
adjustment of said bolt disengaging said knurled portion from said body to
facilitate rotation of said bolt, thereafter reassembled and secured to
said body.
16. In the insulation stripper of claim 15, further comprising said hubs
being of different diameters, said pivot mount being of an intermediate
diameter, so that the pivot bolt is always assembled through the body from
one side thereof through its largest aperture.
17. In the insulation stripper of claim 6, further comprising said wire
stripper heads with assembled blades being a unit assembly and replaceable
by other wire stripper assemblies for blade wear and for change of wire
and insulation diameters.
18. In the insulation stripper of claim 17, further comprising a back-up
plate mounting a cutter blade, the respective back-up plates being
centered with respect to said longitudinal axis and cemented into the
corresponding heads.
19. In the insulation stripper of claim 18, further comprising a pair of
longitudinally spaced locating pins on one side of said back-up plates
respectively and a corresponding pair of openings in each blade receiving
said pins.
20. In the insulation stripper of claim 6, further comprising said fixed
jaw and upper jaw at their outer ends terminating in a plurality of
longitudinally spaced inwardly direct tangs with alternating slots, with
the tangs of one jaw displaced to nest within the slots of the opposing
jaw; and
said tangs having opposed longitudinally extending slots arranged generally
along said longitudinal axis to cooperatively and supportably receive and
center the wire to be stripped.
21. In the insulation stripper of claim 20, further comprising opposed
portions of said jaws longitudinally inwardly of said tangs being slotted
to define opposed flexible portions in said jaws for resiliently engaging
the wire to be stripped.
22. In the insulation stripper of claim 20, further comprising said tang
slots being right angular to define an opening of square cross section.
Description
FIELD OF THE INVENTION
The present invention relates to a tool for cutting the insulation of
wires, and more particularly to cutting of such insulation and stripping
thereof from a central wire strand.
BACKGROUND OF THE INVENTION
Previously there have been efforts to provide tools capable of cutting
insulation from wires as required particularly for electrical connections.
One of the difficulties in previous efforts has been the lack of means for
protecting the central wire core from damage or from contact by the
cutting blades for the insulation. Another problem has been the lack of an
assurance that the insulation stripped from the wire and the
correspondingly exposed portion of the wire will be same each time because
of the absence of any means for predetermining the length of the portion
to the stripped from the wire. Previously stripping blades wear out the
entire tool is normally required to be replaced. Previously in most prior
art efforts, the stripping tool was limited to a particular diameter of
wire from which the insulation was to be removed thereby requiring a
separate stripper for wires of different diameters and corresponding
insulation. Previously and particularly in the automotive and airplane
industry there has been difficulty in the use of conventional strippers in
removing insulation from hard to get at or located wires for stripping
them in place because of the need to extend the stripper blades in a
direction at right angles to the length of the wire. From time to time
there may be wear upon the moving parts of the cutting tool and/or
stripper such that its jaws and adjacent blades are ineffective for the
purpose of cutting the insulation for its removal and wherein the tool
must be replaced.
THE PRIOR ART
To Applicant's knowledge the closest prior art is U.S. Pat. No. 3,336,666
which issued Aug. 22, 1967, in favor of the present Applicant's Assignee.
The number of the problems heretofore mentioned were characteristic of the
above patent over which the present invention is an improvement.
SUMMARY OF THE INVENTION
An important feature of the present invention is to provide insulation
cutting and stripping tool which allows the user to strip wire in
locations previously inaccessible to an insulation cutting tool such as
disclosed in the above U.S. Pat. No. 3,336,666. The above patented tool
could not function in close quarters. This necessitated expensive and time
consuming measures in order to use the cutting tool such as in the
internal wiring of aircraft where it is desirable to strip the wire after
it is in place, frequently in very small areas difficult to get at.
An important feature is to provide a built in adjustable stop which permits
easy duplication of stripping lengths and wherein the stop is adjustable
where it is desired to modify the length of insulation to be removed.
Another feature is to provide a resilient wire stripper removably
positioned within the insulation cutting and stripping tool which is
easily removable for various other strippers accommodating different wire
sizes and diameter of insulation and wherein the stripper may be replaced
once there is considerable wear of the blades used in the present tool.
An important feature is to provide an improved wire stripper of a resilient
material which includes a pair of outwardly biased support arms
terminating in a pair of opposed spaced transversely slotted blade
mounting heads with co-planer blades with suitable backup plates mounting
the blades. The blades include opposed semi-circular cutting openings at
their meeting edges, of a radius slightly greater than the radius of the
wire, so that there is no scratching or other damage to the central wire
core either during cutting or during stripping of the insulation
therefrom.
As another feature, the present wire stripping tool includes a hollow body
in the shape of a pistol having a nose at one end with an aperture
arranged upon a longitudinal axis adapted to axially receive an insulated
wire to be stripped. The body includes a pistol grip and a trigger
pivotally mounted within the body.
An important feature resides in the assembly of the respective blades upon
corresponding mount plates and the accurate location of the mount plates
and the centering thereof with respect to the longitudinal axis of the
body. The blades and backing plates are removably supported and mounted
within opposed transverse slots within the heads of the stripper and are
adapted for cooperating registry for severing the tubular insulation.
As a further feature there is provided a control for the stripper wherein
subsequent to the severing of the insulation the stripper may be retracted
on continued retraction of the trigger such as to axially separate the
severed insulation from the wire without contact therewith.
An important feature includes the provision of a removable upper jaw which
is pivotally mounted upon the tool body and wherein the stripper is
interposed between the fixed and movable jaws of the tool. The moveable
jaw includes a jaw arm engagable by a cam upon the trigger for rotating
the jaw arm and pivotally closing the movable jaw relative to the fixed
jaw, with the blades cutting through the insulation at the openings
therein.
These and other features and objects will be seen in the following
specification and claims in conjunction with the appended drawings:
FIG. 1 is a side elevational view of the present tool for cutting and
stripping tubular insulation from a wire.
FIG. 2 is a side elevational view of one of the symmetrical body halves of
the tool body shown in FIG. 1.
FIG. 3 is an end elevational view thereof.
FIG. 4 is a plan view thereof.
FIG. 5 is a side elevational view of the trigger shown in FIG. 1, on a
reduced scale.
FIG. 6 is an end view thereof.
FIG. 7 is a fragmentary view of the pivotal top jaw of FIG. 1, on an
increased scale.
FIG. 8 is a similar view of the bottom jaw.
FIG. 9 is a section taken in the direction of arrows 9--9 of FIG. 7.
FIG. 10 is a side elevational view of the top jaw shown in FIG. 1.
FIG. 11 is a bottom plan view thereof.
FIG. 12 is a cross sectional view of the adjustible wire stop upon a
stripper arm, shown in an increased scale with respect to FIG. 1.
FIG. 13 is a side view of the pivot bolt for the trigger, on an increased
scale with respect to FIG. 1.
FIG. 14 is a side elevational view of the stripper shown in FIG. 1, on an
increased scale, with the jaws in a normally open position.
FIG. 15 is a similar view with the jaws shown closed.
FIG. 16 is a fragmentary section taken in the direction of arrows 16--16 of
FIG. 14, on an increased scale.
FIG. 17 is a side elevational view of a backup plate with a cutting blade
mounted thereon.
FIG. 18 is a fragmentary plan view of one slotted head of the stripper of
FIG. 14, with the backup plate and blade assembly secured therein.
FIG. 19 is a fragmentary side elevational view of the stripper shown in
FIG. 15, on an increased scale, with the corresponding backup plates and
cutting blades assembled thereon.
The above drawings illustrate a preferred embodiment of the invention.
Other embodiments are contemplated within the scope of the claims
hereafter set forth.
DETAILED DESCRIPTION OF AN EMBODIMENT OF THE INVENTION
Referring to the drawings, FIGS. 1-19 the present stripping tool, sometimes
referred to as a wire stripping gun, is generally indicated at 11, FIG. 1,
and includes a body 13 of a molded plastic material, such as ABS or the
like. The body includes right-hand body part 15, FIG. 4, and left-hand
body part 17. These are molded as symmetrical elements consisting of a
pair of molded body halves arranged upon opposite sides of a plane passing
through the longitudinal axis 18. Each of the respective body parts 15 and
17 include a symmetrical peripheral flange 19, FIG. 4, in opposing
cooperative registry. The respective body parts 15 and 17 are held
together by plurality of self-threading screws 21.
Each of the body parts 15 and 17 include a plurality of apertured bosses 23
with the bosses upon one body part loosely receiving the screws 21 and
with the screws self-threading into the corresponding apertured bosses of
the other body part. The present assembled body 11 is in the shape of a
pistol, FIG. 1, having an elongated nose 71 at one end, a pistol handle 25
and with the fixed lower jaw 27 defined by the side by side body parts 15
and 17.
Overlying the fixed jaw 27, FIG. 1, there is provided a removable pivotal
upper jaw 29 which extends into the body 11 longitudinally thereof and is
pivotally connected thereto by the removable hinge pin 31. Said pin
extends through aperture 33, FIG. 10, in said upper jaw. Said jaw
terminates in the rearwardly extending jaw arm 35 within said body.
The wire stripper 37, FIGS. 14 and 15, is constructed of a resilient
plastic material and includes a yoke 39 at one end transversely apertured
at 41. A pair of opposed outwardly biased support arms 43 and 45,
sometimes referred to as blade support upper and lower arms, terminate in
the transverse opposed top and bottom heads 47 and 56. Said heads have
therein transversely extending opposed blade assembly receiving slots 49
and 55 respectively. One end of the elongated pull rod 57, FIG. 1, extends
into yoke 39 and is pivotally connected thereto by the transverse pivot
pin 59.
Positioned removably within each of the opposed transverse slots 49 and 55
of the top and bottom heads 47 and 56 are opposed aligned backup plates
51, FIGS. 18 and 19. Each plate includes a formed stop 52, FIG. 17, at
their ends. On each of the opposed backup plates there is mounted an
elongated sharpened stripper blade 53 centered with respect to the backup
plate centerline 54. A pair of pins 58 on the respective backup plates 51
extend into corresponding spaced apertures 127, FIG. 17, in the stripper
blades 53. The sharpened blades 53 are secured to the backup plates by
welding at 64, FIG. 18. The respective backup plate 51 and corresponding
stripper blade 53 secured thereto are referred to as a blade assembly 139,
FIG. 17. These are assembled into the opposed slots 49 and 55 of the
respective ABS stripper heads 47 and 56 and are bonded thereto in opposed
relation as by cementing as at 141, FIG. 18.
The corresponding upright centerline 54 of the respective backup plates 51,
FIG. 17, and corresponding cutting blades 53 are in registry with the
transverse longitudinal axis 18 of body 11. This is to assure that the
respective opposed semi-circular cutting apertures 62 of the respective
blades will be in proper registry with the insulation I to be severed. The
corresponding radii of the cutting blade opposed apertures 62, FIG. 17, is
slightly greater than the radii of the wire W to be stripped so as to
assure that upon complete closing registry of the opposed blades 53 with
respect to the insulation, that only the insulation will be cut through.
The respective blades have no contact with the central wire core W. This
prevents any contact or damage to the wire filament either during cutting
or subsequent stripping of the insulation. During cutting, the opposed
edges of the backup plates 51 compressively engage insulation I, FIG. 19.
As shown in the drawing, FIGS. 7 and 8, the fixed jaw 27 and the opposed
pivotal upper jaw 29 each have longitudinally spaced tangs 65 with
alternating slots 67. The tangs 65 of one jaw are longitudinally displaced
with respect to the tangs of the other jaw in order to cooperatively nest
within the corresponding slots of the adjacent jaw for a proper interlock
therewith when the respective jaws are closed during the severing
operation.
Longitudinally inward of the respective tangs 65 there is provided within
the adjacent jaws 27 and 29 a cut away or slotted portion to define the
flex points 69 in each of the jaws, FIGS. 7 and 8. Thus, when the jaws are
closed they are adapted to resiliently engage the insulated wire as
initially received within the wire channel 73 of the nose 71 between the
respective jaws 27 and 29.
Each of the respective tangs 65 of said jaws have formed therein opposing
slots to thereby define between the respective jaws the longitudinally
extending channel 73. Said channel generally extends along the
longitudinal axis 18 of the tool body. This provides a means for guidably
receiving the wire W with insulation I as it is threaded into nose 71 of
tool 11 and its initial registry with adjustable stop 113, FIG. 12. The
wire is schematically indicated at W and the insulation at I. The
corresponding slotted portions within the interior surfaces of the jaws 27
and 29 are right angular in shape to thereby define a wire channel 73
essentially square in cross section, FIG. 9, to cooperatively and
supportably receiving the wire as it is projected axially into the nose 71
of the tool body.
The present tool for stripping tubular insulation I includes the formed
trigger 75, FIGS. 1 and 5, of general channel shape in cross section,
having a transverse aperture 77 intermediate its ends and more closely
adjacent one end, FIG. 1. Said aperture is adapted to receive the pivot
bolt 79, FIGS. 1 and 13, which is arranged upon a transverse axis 81
displaced from and at right angles to longitudinal axis 18. The trigger
pivot 79 includes a hub 83 of cylindrical form nested within one of the
body apertures and terminates in a bolt head. A portion of hub 83 is
knurled at 85. Intermediate the ends of pivot bolt 79 there is provided a
cam cylinder 87 arranged upon a longitudinal axis 89 laterally offset and
eccentric to bolt axis 81. Cylinder 87 provides the mounting for trigger
75 extending through its opening 77.
The opposite end of the trigger pivot bolt includes the cylindrical hub 91
which nests within a corresponding aperture in the other body half and is
retained thereon by nut 93.
Trigger 75 at one end terminates in the cam 95 or a pair of laterally
spaced cams 95, FIG. 6. The trigger intermediate its ends and more closely
adjacent its pivot mounting 79 includes a rearwardly extending trigger arm
97, curved at its end.
Cam lever 99, FIG. 1, including a forwardly extending arcuate cam arm 101
is pivotally mounted at one end at 103 upon body 11, FIG. 1, and is
connected at its other end by pivot pin 105 to the rearward end of pull
rod 57, on axis 18.
The formed elongated generally U-shaped leaf spring 107 is centrally
mounted around the boss 109 within trigger handle 25 of said body and
includes bias arm 111 which bears against cam lever 99 normally urging it
to the position shown in FIG. 1 and with the stripper 37 forwardly
positioned within jaws 27 and 29.
Wire stop 113 is constructed of a resilient plastic material and is
adjustably mounted upon stripper arm 45, FIG. 12. Said stop is slidably
positioned within opposed grooves 119 upon opposite sides of stripper arm
45.
The undersurface of stop 113 is concave at 121. Stop 113 is longitudinally
adjustable upon arm 45 of stripper 37, FIG. 14, for predetermining the
length of the insulation I to be severed from insulated wire W. Pressing
downwardly upon the convex top portion 115 of stop 113, effects such
expansion with respect to the mount bosses 117 as to permit longitudinal
sliding adjustment of the stop along the length of the stripper arm 45 for
regulating the length of the tubular insulation I to be stripped from wire
W.
For repetitive stripping operations the nose 71 is axially assembled over
the end of wire W to be stripped. It is advanced longitudinally until the
end of the wire and its insulation engages stop 113. The stop is set at a
predetermined distance along the length of arm 45. This will assure that
each time the length of insulation removed from a particular wire will be
the same. All that is required for changing the length of the insulation
to be severed and removed is to longitudinally adjust the stop 113 along
the length of arm 45.
The insulation cutting method and the cutting blades employed and the
functioning of the backup blades is similar to that disclosed in our U.S.
Pat. No. 3,336,666, except that the present cutting blades 53 extend
transversely of the length of longitudinal axis 18. This is primarily
because the nose 71 of the insulation cutting tool is axially positioned
over and along the length of the wire and insulation to be severed. The
structure, function and operation of the present tool stripper is
different from that disclosed in the foregoing patent and allows the user
to strip wire in locations previously inaccessible to the cutting tool
disclosed in said patent. The present tool can function in close quarters
and in areas previously inaccessible to the tool shown in said patent,
such as the internal wiring for aircraft where it is desirable to strip
the wire after it is in place, frequently in small hard to get at areas.
The built in adjustable stop 113, FIG. 12, permits easy duplication of
stripping lengths. All that is necessary to change the stripper for
various wire sizes is to remove the upper jaw 29 and pin 31, and replace
the stripper 37 with one of the desired size. When the present stripper
blades wear out after a period of time, the entire stripper 37 is
interchangeable with other strippers. The worn blades 53 may be easily
replaced by changing the stripper, and the sizes can be changed to strip
all sizes, available in a large selection of wire and insulation
diameters. This permits the use of a single tool for a multiplicity of
precise wire sizes and types.
The present stripper 37 may be color coded for size designation
corresponding to wires to be stripped. It may be inserted into the
stripper body 11 by removing the upper jaw 29 and its corresponding pivot
pin 31 and pin 59. A stripper 37 with blades of proper size is then
inserted. The hinge pin 59 between pull rod 57 and stripper 37 is
reconnected. The upper jaw pin 31 is reinserted into the body 11 and
through the upper jaw. The stripper is enclosed between jaws 27 and 29 and
the unit is ready for use with the replacement stripper in place.
OPERATION
The wire stop 113, FIG. 12, may be moved to the correct location to
establish the desired strip length and the wire to be stripped is inserted
into the funnel or nose 71 of the stripper body until it reaches the stop
113.
The trigger 75 is then pulled and the cam 95 at the top of the trigger
contacts the jaw arm 35 which pivots the upper jaw 29 and drives it into
contact with the stripper 37 shearing the wire insulation I.
Another squeeze on the trigger 75 in the same direction actuates the
mechanism to pull the stripper 37 rearwardly and with the remaining
insulated wire clamped by the jaws, removes the insulation. The insulation
is then free to fall from the stripper. The cutting of the wire insulation
I is accomplished by the very precise cutting blades 53 supported and
guided by the backup plates 51, FIG. 19. Once the insulation is sheared
the cam action opens the blades in the stripper several thousandths of an
inch so that the blades do not contact the wire and create scratches or
gouges as the insulation is stripped from the wire.
In the further retraction of trigger 75 after severing of the insulation,
the trigger arm 97 operatively engages cam arm 101, FIG. 1, rotating it
and cam lever 99 a limited distance in a clockwise direction. This causes
a retraction of pull rod 57 and yoke 39 of the stripper connected to the
pull rod. It is this subsequent retraction of the trigger 75 and
corresponding retraction of pull rod 57 and stripper 37 which axially
removes the severed insulation from the wire without contact to the wire
or damage thereto. This further retracting action of the cam lever 99 is
against the opposing action of leaf spring arm 111 which normally biases
the pull rod 57 and stripper 37 to the position shown in FIG. 1.
With pressure relieved from a trigger 75 one end of the cam arm 101
operatively engages the lever 75 at 102, FIG. 1, to bias the trigger to
its initial position shown in FIG. 1, under the action of the leaf spring
arm 111.
The trigger 75 is pivoted upon the shoulder hinge bolt 79, FIG. 13, which
may be rotatively adjusted to provide for more or less jaw pressure or to
compensate for any wear that may occur. Adjustment is made by removing the
nut 93 partially from the bolt and axially sliding the bolt partially out
of the body until the serrations 85 show. The bolt is then rotated to
increase or decrease the cam pressure of cam cylinder 87. The bolt is
replaced to its initial position and the nut 93 is tightened until the
serrations 85 are back in the body.
The pistol grip 25 is provided with an engraved portion to prevent
slippage. The entire unit is designed to be easily operated on a
continuous basis. It is manufactured from anti-static plastics that are
intended for use in almost any environment and will resist hard usage and
prevents static electrical discharges, particularly when the tool is in
use on electronic circuitry.
BLADE ASSEMBLY
The present opposed cutting blades 53 are initially constructed from a
razor blade steel stock SAE 1090, .004 inches thick, for illustration. For
a particular diameter of wire core from which insulation is to be removed,
the radius of the corresponding opposed semi-circular cutting edges 62
will be greater than the wire diameter. Each edge 62 has a countersink
129.
The corresponding opposed semi-circular tabs 133 of one backup plate nest
within the corresponding semi-circular recesses 135 of the aligned other
backup plate. The stripper blades 53 are piloted to the backup plates 51
over the corresponding locating pins 58 of said backup plates, FIG. 17.
The assembly 139 of a backup plate 51 with respect to a blade 53 is welded
as a unit at 64, FIG. 18.
These assemblies 139 are inserted within the corresponding opposed head
recesses 49 and 55 of the stripper 37 and bonded thereto at 141, FIG. 18,
by a suitable cement.
The final assembly is fragmentarily illustrated in FIG. 19 wherein the
opposed heads 47 and 56 of stripper 37 are shown in registry with the
corresponding blade and backup plate assemblies 139 in registry. The use
of the corresponding tabs 133 and recesses 135 assure that the
corresponding cutting apertures 62 of the opposed blades will be in
alignment for the stripping operation.
OPERATION
In operation, after the initial manual retraction of the trigger arm 75
from the position shown in FIG. 1, cam 95 is adapted to operatively engage
jaw arm 35 at the inner end of the pivotal jaw 29 for forcefully moving
jaw 29 towards stationary jaw 27. With the stripper assembly 37 and the
blades 53 in place, FIG. 20, such bringing together of the respective jaws
causes the blades 53 at their corresponding cutting apertures 62, FIG. 18,
to cut through the insulation I without engagement with the wire core W.
At the same time the opposed backup plates 55 are in operative engaging
registry with the insulation I. This prevents accidental longitudinal
movement of the insulated wire during the severing of the insulation
therefrom. Backup plates 51 have corresponding clearance recesses 137
radially outward of apertures 62, FIG. 18. These recesses have radii
greater than the radius of wire W to compressively engage the insulation
I, FIG. 19.
Having described my invention, reference should now be had to the following
claims:
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